Have you been able to sort this out without blowing a bunch of cash at the dealership?New to the forum but have followed this thread many times....
Many thanks for the tons of good info here on this thread...
The 2002 does indeed have an electric actuator. BUT there is a rubber (vacuum ?) hose attached to the housing. This may give the impression that it is a vacuum hose. As best as I can determine it is a vent. I am not sure why that plastic cover housing the electrical contacts would need venting though !!
I have run into troubles with engaging 4Hi with flashing light on the dash etc.
My mechanic claims the electric actuator motor is shot. This electric motor is not available from Toyota (of course !) Instead they want $1900.00Cnd cash and carry for the whole actuator which THEN requires dis-assembly of the transfer case....
Fun, wow !
I know this thread is dead. But I just got word from my local mechanic that my 4wd ECU on my 2001 T4R SR5 has bit the proverbial biscuit, and needs to be replaced.
Has anyone ever heard of this happening? The symptoms were the familiar flashing dash indicator for the 4x4, and 4x4 being engaged without the operator selecting it.
Also, where would be a good spot to find a bargain on one of these units?
appreciate all the help. There are some extremely knowledgeable people in this forum. I've been following for a while since I bought my beloved T4R, but only now when I've encountered problems have I had reason to post.
Thanks.
4 What lights should come on the dashboard when the 4WD button is pushed? Are there separate lights to recognise the button-push and confirm that the system is engaged?
Does anyone know whether the wheel icons on the dash or the circle in the middle of them should be lit up when the button on the shifter for H4/AWD (4HI unlocked) is pressed?
When I follow the manual and the instructions in this thread to shift into H4/AWD at speed, the circle in the middle flashes orange for about 30 seconds then turns off. I hear a click in the transmission but don't really feel any kind of difference in steering.
If I depress the button, the same thing happens, but the light doesn't stay on.
My mechanic swears that 4H is engaging, but I'm not so sure.
If I use the shifter to go into H4L (4HI unlocked), the circle stays lit orange, and I can absolutely tell it's engaged properly.
It seems weird that nothing indicates that the H4/AWD is properly engaged, so I'm wondering if the four tire graphics should be lit in orange or green and I simply have a bulb out. My dash overall seems a bit dim compared to newer vehicles I've had, so I'm hoping that a bulb is the issue and that the 4H works, given that winter is coming.
I've done about as much research on this as I can and appreciate any input.
Its a top shift. Essentially all the 3rd gen 4Runner / 1st gen Tacoma t-cases are. That distinction isn't really used on the newer ('96+) chain-drive cases because they are almost always top shift...So is the manual j-shift a top shift transfercase or a foward shift transfercase. If there are both versions which one will i need to swap in to my 2002 4runner equipped with a A340f transmission. I would like for the 4wd shifter to come up in the same location as the factory 4wd shifter.
In unlocked 4H mode, the wheels should be green with no center orange light on.
Great answer, thanks.
With a standard J-shifter t-case, you can shift on-the-fly into 4HI and continue driving in 4HI up to 50 mph. If you are exceeding 50 mph in 4HI with a standard t-case, you could do damage. It's good to drive 10-20 miles/month in 4x4 to lubricate everything and keep it from siezing up, but in your case, freeway speeds are too fast for the t-case to handle it safely. If it still works fine now, I wouldn't worry about it, but I wouldn't continue to do it in the future.
The best place to use your 4x4 would be a dirt road, but if you have to drive on road, a straight highway with a lower speed limit would be much better than the freeway. It is important to engage 4LO a couple miles/month also as it uses a different set of gears in the t-case that also need to be used/lubed once in a while to avoid them siezing up as well. You can't go very fast in 4LO so I highly recommend finding a dirt road somewhere near you.
That said, I know people who have gone 10 years without ever engaging 4WD at all and it still worked when they needed to use it so it's not that imperative. Even if you engage 4HI for 2-3 miles/month and 4LO even for just 1 mile/month, you'll be just fine. These recommendations aren't as much of a science as they are guidelines to keep the 4x4 system happy.
I am looking for a 3rd gen 4Runner as well, and I definitely want full time 4WD. This post is very useful, thanks!
Am I right in thinking that if the instrument cluster has the 4WD symbol with the circle in the middle, the vehicle allways has full time 4WD and the 4WD can be used on dry tarmac?
Thanks.