Hey everyone. I’m experiencing the very same issue now. After buying (and loving) my 2016 Pro I decided to hand that one over to my wife and buy a 2019. Never had a single issue with the Bilsteins. Plush ride, zero noise, great suspension. The 16 has 65k on it now. Still perfect. When I bought my 2019 in March I thought the Fox ride was a bit stiffer, but pretty good.
At less than 100 miles, though, I began to experience a horrible clunking noise from the front suspension. Brought it to the dealer and had it checked out. After 3 days of every tech in the shop looking it over they determined that “something was installed upside down” and the springs weren’t seated correctly. Not sure how that’s possible, but I chalked it up to them having no clue or some guy at port being hungover. It was pretty good during the summer months until about September. I drove north for an atv trip where the temperature was a bit colder. On slow speed gravel roads the front and rear suspension literally sounded like it was going to rattle off. It was so bad that I pulled over and checked the torque of all critical bolts on the side of the road. From that point on into the winter it’s progressively gotten worse. The truck rides like crap compared to my 2016 and clunks all over the place. The small lip at the end of my driveway makes me cringe. I can also feel the thud on my feet reverberating on the floor board.
This time I told it to a more local dealer that services my 2016. They looked at it for a day and said they wanted me to drive around with the lead tech. He and I told a ride, found some bumps and replicated it. It was warmer that day so it took some patience to replicate. He said it wasn’t a safety issue and that the pets would need to be special ordered. The dealer was in contact with the regional Toyota tech and they needed to make sure they could isolate the issue before Toyota would authorize a fix. They assured me it would be taken care of.
The print out I received doesn’t specify what parts are on order, but they are indeed SOP (special order parts). Leading me to believe they’re replacing the fox suspension. Apparently the expected delivery date for the parts is 1/7 last time they checked. So we will see... this is also apparently a know issue and Toyota is aware of it.
I’ll keep everyone posted. My fear is that they replace them and the same issue occurs... I won’t be a happy camper if my (second) 50k truck sounds like it’s going to fall apart and they insist it’s “normal”.
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