montijo505
Senior Member
Went out with some friends for some trigger therapy and found an easy trail with a decent view
Here's the aftermath
Here's the aftermath

Went wheeling with a familiar t4r








Another lesson learned....lol
When i got my Demello bumper installed it left a huge gap under my stock 03-05 grill. This is the reason i decided to buy an 06-09 grill. When i got the chrome grill i just started working on it by sanding, priming, painting, wet sanding and polishing. This is where that second pic left off
I figured the hardest part would be to make the longer rod for the secondary release. I went out and pulled my old grill and installed the new one. Lowered the hood to see how close it was......it wasn't even close to fitting. I spent several hours cutting, grinding and test fitting. I finally gave up and put my old grill back on. Today i decided to give it another stab. I ended up cutting over an inch off the bottom, just above the bottom cross bar. The metal frame has an "L" shape to it across the bottom. I cut the vertical portion off, leaving the flat part. This did make it slightly weaker so i installed small screws all the way across the bottom holding the frame to the bottom of he grill. It is plenty strong now. I still have to make the longer rod but that can happen another day. Just glad to get this part done. Better pics to come
Wow, that is crazy that you had to cut that much off, the paint looks good, is that color matched?