Write-up: Removing Side Mirrors

0xfded

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This is not rocket science, but I had to do this twice and figured I'd take pictures the second time to make it easy in case someone else wants to do it.

This is for a 98, and I imagine it's the same for a 96 or 97. I understand that 99's and later had fancy heated mirrors, so there might be more wires and the plugs might be different, but it's probably the same overall.

1) Remove the interior door panel to access and disconnect the wire harness. Instructions for that here. The wire harness is taped to a white plastic tab, which is difficult to remove without ruining. Simply work the tape loose and slide the wire up and off the tab.

2) Remove the black triangular corner panel. Simply pry it back from the top, and it will pop out. Don't pry from the bottom, which is held on by a plastic clip.

3) Remove the three 10mm bolts. The mirror won't fall off, don't worry.

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4) The mirror is now being held on by a screw in a hole with a plastic ring near the top. Feed some wire slack and work the mirror off. Center the screw and firmly pull and the entire mirror assembly will come off.

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5) The mirror is attached to the base by these three screws. They are made of soft cheese. Recognizing this deficiency, Toyota helpfully secured each with a dab of blue Loctite. You're going to strip one or two. Per side.

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5b) Because you stripped one of those screws, use an extractor to work it out, or just carefully use a large drill bit to obliterate the head of the screw. Grimace.

5c) Go to Home Depot and get some replacements. These are M5 x 0.8 thread 10mm screws. Up to 12mm will work, longer won't fit. Grab some stainless steel ones so that they don't strip or rust in case your descendants need to do this after they inherit your runner, which will be just broken in by that time.

6) The plug is on the wires is too large to fit through some of the subsequent holes. If you need to fully dismantle the mirror (ex: to replace the mirror and motor), then you need to de-pin this plug. First, snap a picture so you remember the order of the wires:

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6b) On top of the plug is this little cover. Gently pry it off with a pin or very small screwdriver. It just snaps into place, no hinges or anything.

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6bi) Find the little cover after it springs free and lands somewhere in your workspace.

6c) Each pin is held in by a plastic latch. While applying some traction to the wire from the back, slide a needle or small screwdriver in between the plastic latch and pin from the front. It doesn't take much pressure. The wire should slide right out. Careful not to bend the front of the pin down by pressing down on it. Press in to separate latch and pin, not down on the pin.

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Remove all three wires and the plug is out of the way.

7) The rubber gasket peels off in satisfying fashion, if you want to clean up or paint. You can slide the wires out through it.

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Continues:
 

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8) You can slide the wires out through the mirror mount and separate it and the mirror housing. Because you stripped a screw in Step 5, now you can use a pair of vice grips to finish screwing it off.

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8b) Stupid cheese screws.

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9) One screw and two hooks hold the mirror in place. The screw is hiding in this hole. It is not made of cheese or held in with Loctite.

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10) Once that screw is out, slide the mirror up to unhook it from these two hooks near the top. Only the wires are holding it in now.

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11) You're basically done. Four completely ordinary screws hold the mirror support to the housing. Once those are out you can work the mirror support out of the housing.

Re-assembly is the above in reverse, using the new M5x0.8 10mm screws you picked up in Step 5c. Remember to use a lot of Loctite, just because.
 

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Hey [MENTION=95782]0xfded[/MENTION] nicely done! :thumb: Ironic I just went through the exact same thing with my passenger mirror. It was loose and I just could never tighten it up. I ended up successfully removing one screw but the others had to be drilled out. Couldn't believe how soft they were.

Instead of replacing them with cross point screws again, I decided to replace them with 10/32nd allen head screws.

Now I need to super glue the inside piece back to the door panel where it broke off and replace the grey fastener that also broke. Grrrr.
 

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Limited Wire connection

this is the difference in a limited's mirror. 1 extra connection at the mirror & slightly larger wire connector


. . . .
 

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removing GLASS from Side Mirrors

. . .

Screen Shot 2016-06-08 at 10.05.53 AM.jpg



so what [MENTION=95782]0xfded[/MENTION] noticed is that you can remove the GLASS part with just that single screw at the very bottom.....it is the only thing holding it on besides the 3 little slider hooks


HOWEVER


the problem now becomes the wires.....

they do not disconnect from the mirror until inside the cabin ?!?!!?!?

I think for those of you who only have to change your GLASS, then splicing in butt connectors or a simple disconnect in case you have the issue in the future instead of repining

this is all assuming you ONLY need to remove the glass and not the whole assembly.


8b) Stupid cheese screws.



lol.
 

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Instead of replacing them with cross point screws again, I decided to replace them with 10/32nd allen head screws.
Ah, I should have used these too, but the shortest ones in stock at HD when I stopped by were 15mm. My bike is held together exclusively using allen head hardware, so I even have a handy driver kit for them.

Oh well, it's a problem for future generations now.
 
Hey [MENTION=95782]0xfded[/MENTION] nicely done! :thumb: Ironic I just went through the exact same thing with my passenger mirror. It was loose and I just could never tighten it up. I ended up successfully removing one screw but the others had to be drilled out. Couldn't believe how soft they were.

Instead of replacing them with cross point screws again, I decided to replace them with 10/32nd allen head screws.

Now I need to super glue the inside piece back to the door panel where it broke off and replace the grey fastener that also broke. Grrrr.

let me know what you use for that clip mount because i've used all sorts of things and nothing works.
 
On my 2000 limited, there is no hole on the bottom of the mirror. It's a slightly different design. Anyone know how to get the glass out of that style mirror?
 
On my 2000 limited, there is no hole on the bottom of the mirror. It's a slightly different design. Anyone know how to get the glass out of that style mirror?
I'm not sure about the mirror for the 2000, but my '96's screw access hole was initially covered by a little sticker of sorts and so was my husband's '99's mirror. It was hard to see but pretty easy to feel.
 
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No such luck with a sticker covering a hole. I tried just pulling on it, hoping that it was supposed to just pop out, but nope. I can usually take most things apart, but this one has me stumped.
 
There is no access hole at the bottom of '00 and newer model mirrors. The mirror glass pops out of the motor assembly, you just have to give it some force. Next time I'm at the junkyard, I'll take a picture of what it looks like underneath, to give you a better idea.

BTW, just curious, why do you want to remove the glass??
 
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My passenger side mirror was rattling, so I finally got to it yesterday. I needed to remove the mirror so I could use an impact driver on the damn mount screws (detailed in many posts).

The tweeter/triangle trim piece was not pulling out. When it finally popped off, the retaining tip on the post broke off inside the door. I thought I'd post my solution.

I had a 3/4" long, taper head, very course thread, screw. The head was about 1/4" dia which might have been OK, but the test fit seemed super hard to push in, and would have prevented future removal. So, I ground the head down to 0.22".

I drilled the center of the old post with 5/64" bit (maybe hair bigger). Then screwed it in.

I thought of heating the screw first, but didn't. The trim plastic is kinda nylon'ish and very pliable. You can see the thread marks where it stressed the plastic, but it holds well.

Now, I need to fix one of the panel clip mounts that also broke off. It's amazing how it broke off *EXACTLY* like Rock_Rat's did above. There's certainly a deep Toyota conspiracy going on here.
 

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