4th gen frame rust

Seems like you can buy that piece. Someone in the thread below bought it and had it welded in at a shop.


http://www.toyota-4runner.org/4th-gen-t4rs/139668-replacing-front-cross-member-under-radiator.html


Yes you can buy the crossmember, I posted a link to it on the previous page.

Thanks both of you - made my day after discovering this. I don't have to get rid of this nice V8. - Also can you direct me to a front skid plate for an 03? Can't seem to find one via google.



Yes, Toyota, here's the radiator support at the following link, the cost is anywhere from $291 and up, the link below is the cheapest one I could find doing a quick search.

https://www.cheapestfactoryparts.co...MIzvnb5cjP3AIVQkwNCh2h6AopEAYYASABEgJiBfD_BwE
 
Thanks both of you - made my day after discovering this. I don't have to get rid of this nice V8. - Also can you direct me to a front skid plate for an 03? Can't seem to find one via google.

Are you looking for stock or aftermarket? When I got mine they were all missing so I was glad to get stock from a junkyard, but if you want aftermarket there's a few companies that make them, with RCI being one of the more popular.

RCI Metalworks 03-09 4Runner Front Skid Plate
 
The Feds are looking at including 4th Gen 4Runners in a $3.4 billion settlement for similarly rusted Tacomas, Tundras, and Sequoias. Here's a link to the news article, and here's a link to details on the Settlement.

Up this point, the 4Runners have not been included, but NHTSA is reviewing complaints to see if the problem on the other models is also pervasive enough in 4Runners to include 4Runners in the settlement.

I just filed a complaint on NHTSA.gov's site regarding my rusting 4Runner, including commentary from the dealer that refuses to do repairs on my 4Runner due to the pervasive frame and exhaust rust.

No details on the timeframe on the fed's investigation regarding 4Runners.
 
The Feds are looking at including 4th Gen 4Runners in a $3.4 billion settlement for similarly rusted Tacomas, Tundras, and Sequoias. Here's a link to the news article, and here's a link to details on the Settlement.

Up this point, the 4Runners have not been included, but NHTSA is reviewing complaints to see if the problem on the other models is also pervasive enough in 4Runners to include 4Runners in the settlement.

I just filed a complaint on NHTSA.gov's site regarding my rusting 4Runner, including commentary from the dealer that refuses to do repairs on my 4Runner due to the pervasive frame and exhaust rust.

No details on the timeframe on the fed's investigation regarding 4Runners.
Yes, it is being discussed here: http://www.toyota-4runner.org/4th-gen-t4rs/261296-toyota-4runner-frame-rust-being-looked-feds.html
 
resurrecting this thread. I just got into an 03 V8 with a hole on the underside of the frame. I would like someone to look at this and see if it needs reinforcement. How do i go about finding a good frame welder?
 

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resurrecting this thread. I just got into an 03 V8 with a hole on the underside of the frame.
I would like someone to look at this and see if it needs reinforcement. How do i go about finding a good frame welder?

Any good welder should be able to do the repair...IF he has enough solid metal left there after he cuts out all the rust, can't weld rust,
hopefully he can find some solid metal and if so he needs to make sure the frame stays straight and supported as he patches it back together
 
Just an FYI but get the your frames sprayed after repair.
Just did my annual Krown spray and the frame still looks good.
 

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Yes, but unfortunately I am not a seasoned expert. I thought it was just surface rust and now have learned an expensive lesson.

Sent from my Pixel XL using Tapatalk

After repairing the holes I recommend a weekend spent underneath with a wire wheel, primer like Corroseal, and chassis paint. Spray and clean everything 1st then wire brush away followrd by a nice coat of paint.

After the paint is cured use something like fluid film to protect your work.
 
they're screwing the 4runner community over

I just bought this 2003 V8. Thought it was surface rust on the cross-member under the radiator. Turns out its totally rotten. Rest of frame is good. What should I do about this?

https://www.carcomplaints.com/news/2018/toyota-4runner-frame-rust.shtml

file a report with NHTSA, they are investigating this issue, tundra, sequoia and tacoma owners are getting their rotten frames replaced with settlement funds from Toyota, they (Toyota) are trying to exclude us 4runner owners, but our trucks are failing in the same way the other trucks are failing, difference? the nameplate says 4runner

file a report with NHTSA

https://www-odi.nhtsa.dot.gov/VehicleComplaint/
 
2004 4runner v8

Hi everyone,

sorry to revive an older thread. New here and looking into buying a 4runner. Yesterday I found this 2004 4runner v8 with 122k miles. Can you please look at these frame pics and let me know if you notice anything I should be worried about? The frame looked clean to me (I'm no expert) but it does look like it was painted or treated at one point.

Carfax history is pretty good and looks like the previous owner did a good job with taking it to the dealer for maintenance.

I should mention that the dealer also has 2 other 4runners for sale and they did not seem to be as clean or have the black coating. My guess is that the previous owner did the job.

Any thoughts / inputs is appreciated.

Thank you.
 

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That frame does appear to have been painted at some point, however still looks like it was clean to start with. I don't see anything that would frighten me, especially in the Midwest.

-Rob
 
I have an '03 V8 LTD, was under the rear most area just a few hours ago and scraped about a pound of rust off frame , axle housing, various brackets and will wire bush brush another time for painting.
The '04 you're looking at looks pretty good, check bottom of frame below PS front door, this is where the A/C condensate gathered on mine and dripped on floor leaving behind a 10" x 3" long rusted out spot on bottom of frame rail.
 
That frame does appear to have been painted at some point, however still looks like it was clean to start with. I don't see anything that would frighten me, especially in the Midwest.

-Rob

I have an '03 V8 LTD, was under the rear most area just a few hours ago and scraped about a pound of rust off frame , axle housing, various brackets and will wire bush brush another time for painting.
The '04 you're looking at looks pretty good, check bottom of frame below PS front door, this is where the A/C condensate gathered on mine and dripped on floor leaving behind a 10" x 3" long rusted out spot on bottom of frame rail.

Thank you guys for the replies! I will look at that area tomorrow rdruss, I have scheduled a ppi with the Toyota dealer nearby and will have them take a look at that area as well.
 
Hi everyone,

sorry to revive an older thread. New here and looking into buying a 4runner. Yesterday I found this 2004 4runner v8 with 122k miles. Can you please look at these frame pics and let me know if you notice anything I should be worried about? The frame looked clean to me (I'm no expert) but it does look like it was painted or treated at one point....

Judging by the condition of the lower welds on the rails, overall the frame is in the decent shape. BUT! Given the fact that whatever paint the prev.owner used is flaking off, I'd be really caution and, if possible, poked around with a screwdriver; it's very likely the surface/rust wasn't treated properly before painting, and was rather 'encapsulated'. When done incorrectly, it rapidly accelerates the decay. Pay attention to the inside of rails - some holes are big enough to stick your finger in and feel inside (ugh, sounds a bit wrong :) ). Also, check the front and especially the rear crossmember behind the bumper.

In any case, even if frame is solid, treat it again this summer. And do it right this time.
 

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