My Modified Sotoshi Mod
Alright dudes, I did the Sotoshi mod awile back using a large toyota emblem from a Tundra. But I love the Sotoshi mod with the vintage LC Toyota badges. But I also wanted mine to be a bit bigger than the biggest emblem you can buy (I believe the FJ 60 is the biggest emblem at 13" long), and a bit unique.
So, I fabricated my T O Y O T A letters from scratch. So here it is. And, the pictures I took while making the emblem were taken with my phone. BUT, the finished product photos were taken with a REAL CAMERA. Thats right people, I finally have an actually digital camera to display my truck for what it really looks like!
I didnt take many pictures while making the emblem, but youll get the idea.
I started by drafting the letters on paper, which was kinda fun. It took me back to high school tech ed class where we did some basic drafting. I drew several different sized letters, and finally decided on a letter dimension of 2.25" high by 2.75" long. These letters are significantly larger than the LC emblem letters as youll see.
I then cut them out and traced them onto the following . . .
If this looks like a cutting board to you, then you are correct. I thought about making the letters out of a strip of auminum, but the strips of aluminum were'nt quite as thick as what I wanted, and I could foresee some issues going that rout. I wanted the letters to look thick and a bit blocky, and the 1 cm thick plastic cutting board was perfect. Plus it's extreamly strong stuff as it's intended to withstand a serrated knife. And the flat white color is exactly what I was looking for.
Not many pictures of the letters as I was forming them, but I will tell you it was a pain with the tools I had available, and took forever. Every single cut was made by hand, using three different sized hack saws. I won't go into the process of forming the letters. But it involved cutting, drilling holes to cut the inner sections of the O's and A, and a ton of filling and sanding with a close eye.
And here are the letters finished. This shows you just how large they are. The tape measure reads 18". This is 5" longer than the LC Toyota emblem.
I used a strip of aluminum to mount the letters. Initially I thought about keeping the aluminum bare, but decided it would probably look better painted black. The blue tape on the aluminum is over the areas where the letters were epoxied on. Obviously the letters needed to be epoxied to bare metal rather than paint.
So the finished product includes the six letters epoxied onto a strip of aluminum which I painted black, and then mounted to grill mesh using small machine screws with nuts and washers.