DIY: Interior LED swap (cluster, HVAC, switches, window, *steering wheel)

you need one of these Ed, 9100 Fortiflex Heavy Duty Flex Shaft Tool / Model: 9100
easier to use i think. too bad i dont have a dremel, i got a old ass rotozip that worked fine.

That tool looks awesome! The dremel you see I had to buy (few hours earlier) since the one I've had since 1996 suddenly disappeared on me.

wow she lets you do dermal inside the house LOL

Yup. My 3 year old never woke up thank goodness. Thankfully my wife went to bed before I had to clean up all the small plastic bits and dust on the table. I would've been yelled out.

Didn't get a chance to work on it tonight, but tomorrow is another day (and another day without A/C). :(
 
That tool looks awesome! The dremel you see I had to buy (few hours earlier) since the one I've had since 1996 suddenly disappeared on me.



Yup. My 3 year old never woke up thank goodness. Thankfully my wife went to bed before I had to clean up all the small plastic bits and dust on the table. I would've been yelled out.

Didn't get a chance to work on it tonight, but tomorrow is another day (and another day without A/C). :(

225-01 Flex Shaft Attachment / Model: 225-01
i was look for this attachment for you, the flex shaft. all you need is this and then you can do more precious work.
 
update. Not alive yet, getting there

Well, I'm about 95% done with this. What's left to do is connect them. I've decided to connect the positive to the radio (12V switched) and ground it out somewhere (irrelevant).

So then:

1) Problem: Had the reverse polarization done to the screen. Had 2 neo4 bulbs installed in the place of the factory bulbs. One of the bulbs died several months back (days after I received the whole assembly modified). I didn't want to just replace them, I wanted more light. I decided to stick with the factory Orange illumination to keep everything looking stock. Well, months (forever) went by and decided to tackle this on my own.

2) Theory: Having only the 2 NEO4 (or 3 or whatever) bulbs wasn't going to cut it. I wanted more light. The only way for that to happen was to install more light bulbs (wasn't going to happen) or more LEDs. The logical choice (IMO) was to install a couple of LED strips. Another problem was where/how to mount them. Thankfully another member took it apart and reported his findings. Anyway, I dremeled lots of plastic and accommodated a "platform" to anchor the strips. I know it's ghetto, but it works.

Taken apart. Kind of nerve racking, but took my time with it.
MGr31XN.jpg


Once the LCD screen is put aside, you are met with a light diffuser. I decided to keep it in the hopes it would reduce "spottiness"
RKFq2Ff.jpg


Here you will see I bored a hole out to accommodate the wires at the end of the strips. Here is where the wires were bent into a loop to go back into the factory light bulb location. It was here where I wanted the wires to come out. I figured this was the "neatest" and safest way.
nAlKgMJ.jpg


Ghetto platform. I basically bought a plastic ruler and cut it to lay down into the assembly. It was actually almost a perfect fit.
SV9kiw8.jpg


Here you can see where I bored 2 additional holes to run the wires out of.
3UfdMvn.jpg


Fishing the wires through:
2nvbeYh.jpg


LED strips adhered to the platform:
SM1R4aO.jpg


Upper strip connected to a 9V battery. Doesn't look great, but anything is better than how it was. Realize this will be spliced into a 12V, so i expect it to be brighter.
t99Eq2J.jpg


Many steps later, I put it all back together. What's left is connecting it.
7sV8QTy.jpg


Tomorrow being father's day, I don't expect to wrap it all up and connect it, but who knows. Point is, it IS POSSIBLE to basically re engineer the LCD lighting.
 
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Well, I'm about 95% done with this. What's left to do is connect them. I've decided to connect the positive to the radio (12V switched) and ground it out somewhere (irrelevant).

So then:

1) Problem: Had the reverse polarization done to the screen. Had 2 neo4 bulbs installed in the place of the factory bulbs. One of the bulbs died several months back (days after I received the whole assembly modified). I didn't want to just replace them, I wanted more light. I decided to stick with the factory Orange illumination to keep everything looking stock. Well, months (forever) went by and decided to tackle this on my own.

2) Theory: Having only the 2 NEO4 (or 3 or whatever) bulbs wasn't going to cut it. I wanted more light. The only way for that to happen was to install more light bulbs (wasn't going to happen) or more LEDs. The logical choice (IMO) was to install a couple of LED strips. Another problem was where/how to mount them. Thankfully another member took it apart and reported his findings. Anyway, I dremeled lots of plastic and accommodated a "platform" to anchor the strips. I know it's ghetto, but it works.

Taken apart. Kind of nerve racking, but took my time with it.
5BA43C01-D912-4B91-9C57-EE84F99A727E_zpsctwahge6.jpg~original


Once the LCD screen is put aside, you are met with a light diffuser. I decided to keep it in the hopes it would reduce "spottiness"
70C1A89F-4288-4942-9377-90C000ACC943_zpsgpiyxgr0.jpg~original


Before
F90B872C-E2AC-4BC4-93AD-8D11F56A0F06_zpsqojr2bvr.jpg~original


After. Here you will see I bored a hole out to accommodate the wires at the end of the strips. Here is where the wires were bent into a loop to go back into the factory light bulb location. It was here where I wanted the wires to come out. I figured this was the "neatest" and safest way.
6B6FFCB0-C7ED-4886-99D8-2CE0D7302D3F_zpsjcedzgme.jpg~original


Ghetto platform. I basically bought a plastic ruler and cut it to lay down into the assembly. It was actually almost a perfect fit.
3104FD2D-CB4A-4946-99E7-D85CF994E059_zpsfwevhcu7.jpg~original


Here you can see where I bored 2 additional holes to run the wires out of.
080C4FCD-1391-4938-AE59-82C9F477930E_zpswjjxahlv.jpg~original


Fishing the wires through:
F34322B6-298B-40C8-9D1A-2EB850093FB1_zpsxiju34ho.jpg~original


LED strips adhered to the platform:
3C204184-7BE2-439E-B051-1D35DB596E9B_zpsszu0o4mc.jpg~original


Upper strip connected to a 9V battery. Doesn't look great, but anything is better than how it was. Realize this will be spliced into a 12V, so i expect it to be brighter.
8BBCFF32-FE5D-45E5-84B6-0DD3D01B046E_zpsh3tm24re.jpg~original


Many steps later, I put it all back together. What's left is connecting it.
5A9CF610-A6E2-43F1-B9C3-9D17FABE4971_zpswpqdhrut.jpg~original


Tomorrow being father's day, I don't expect to wrap it all up and connect it, but who knows. Point is, it IS POSSIBLE to basically re engineer the LCD lighting.
might be alot of light comming through that, makes me want to modify mines now, take apart the neo4 leds and put a bigger neo5 leds in the base of that holder like how i did the 4wd selector, it turned out perfect.
 
[MENTION=5149]riceandpho[/MENTION] lots of light?? Ya think Tom? I personally think it might not be enough. The LEDs aren't as powerful as I thought they would be. I know I'm only giving them 9v, but the way the strips are made, I could only fit 6 across. This reduces coverage, if you notice, the left and right sides of the panel won't have LEDs behind them. I did lots of homework on what strip to get. URghhhh. Other ways to get perfect coverage would be to 1) maybe a different strip, 2) individually wire a LED at each corner. Regarding option 1, I got these from SuperBrightLEDs.com. I looked at oznium and another I can't remember. The specs were really good. There are more powerful ones, but don't come in the color I need. I stayed away from fleabay and autoparts stores (even though I was really tempted to). Option 2 is nuts. I'm crazy, but not that crazy.

It's like any mod I do, I want to do it ONCE and not come back constantly to repair it. (even though that's the nature of modding............. :ohwell: )

I'll try to find to some time to install it today and post updates and pics.
 
Wouldn't be hard at all to etch your own panel and line up a ton of the plcc-2 LEDs in there. You could throw in 20-30 I'm sure!
 
Wouldn't be hard at all to etch your own panel and line up a ton of the plcc-2 LEDs in there. You could throw in 20-30 I'm sure!

Thought about it, but have never done it. I could figure out how to if this doesnt work. Or maybe soneone can fabricate one?? :eyebrows:
 
Back to the drawing board......................

i think if you did put the leds behind the ruler, you can get a even glow.

I think you're right. As you can see, not the desired effect. BUT, it is TONS better than how it was. It was completely unreadable. Now, well, kinda hurts to see, hahhahaha, but the readout is legible. I'm also seeing I may want to incorporate a rheostat (dimmer).

So what [MENTION=30225]yosh2000[/MENTION] was alluding to could also work. Making a board with a bunch of PLCC2 LEDs closely spaced together could work out ALONG WITH placing them further from the light disperser. Unfortunately I don't know how to do that (YET)................... just wait, I've become obsessed with this. :nerd:

Readable but "spotty light". No bueno.
CudT87B.jpg



I'm open to any suggestons............. :shrug:
 
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Thanks, looks interesting, but the color is wrong. Already found a more dense LED strip over at Oznium. Less powerful, but power isnt the issue, light spread is. Also going to move the strips further away from the screen to reduce the spottiness. With the Oznium option, i'll have less power but TONS more LEDs.
 
sand the plastic ruler so it look dull, it should help spread the light for even glow, see if you can put it infront of the leds.
 
you might be able to get rid of the hot spots by placing the leds one on top and one on bottom, facing each other to the middle, and not poiting to the back of the lcd screen,like how a george forman grill works. that should glow more, but you have to remove the ruler out.
 
sand the plastic ruler so it look dull, it should help spread the light for even glow, see if you can put it infront of the leds.

Sanding works real well or try etching spray. I would also go to home depot and see if they have scrap acrylic pieces it'll probably turn out better than a hard plastic ruler.

I don't think facing the light towards each other will work well. It will still have hot spots where the light is place.

Another option is getting a light with better spread and dimmer. You can see the hot spot on it where is it brighter.
 
Sanding works real well or try etching spray. I would also go to home depot and see if they have scrap acrylic pieces it'll probably turn out better than a hard plastic ruler.

I don't think facing the light towards each other will work well. It will still have hot spots where the light is place.

Another option is getting a light with better spread and dimmer. You can see the hot spot on it where is it brighter.

the trick is getting the light to reflect so he dont see the actual leds.
 
working on solution............

Thanks for the suggestion guys, but I'm thinking of taking the ruler I glued in and set it back further (as far as I can). I've also ordered strips from oznium which are more dense than what I got from superbrightleds. There are 3 LEDS to the 1 LED I currently have. The oznium LEDs are a lot smaller and less powerful. What I will definately do I install a dimmer.

I'm going to look into installing these strips to a factory dashboard light Toyota Dimmer. That would be really cool if it can work.

ToyotaDIMMER_zpso7bb4gx9.jpg~original


link to the LED strips: Super Thin LED Tube
 

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