Dust!

Door seals, grommets, etc are not usually airtight.

I find this statement hard to swallow.

Through out my years of being an Aerospace Engineer, I have learned that seals and grommets, main proposes in there design "IS" to be air & water tight.

That doesn't mean there isn't a design flaws or issues that is keeping them from doing there job. Most of the time its due to not meeting the design spec's or tolerances. But they could not be installed correctly, or the Body panels may not meet spec or tolerance themselves.

Some could argue that during a water crossing the seals are proven not to be water tight. But again it's all about the design of the seal or grommet. When the outside forces of the water apply pressure to the seal, it's more pressure per square inch on the seal then its designed for.

On a side note: When I picked up my 4Runner the first thing I noticed was how airtight the seals are. Sometimes I will have two doors closing at the same time, one of the doors will not close all the way, due to air pressure. Another problem I tend to have is when closing the hatch. If there's passengers in the cab and the hatch is closed, some times the passengers will complain it makes they're ears hurt, due to air pressure.

I recommend using tape over the gaps in the hatch to see if that’s where the dust is coming in at.
 
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Don't take it out of context. Sure, there are seals and grommets designed to be air and water tight but not on passenger vehicles in general. If they were then this thread would not exist and you could float across a lake.
 
OK, I think I figured out the answer. If dusty, the manual says turn off recirc, turn on the fan. (Assume they want the fan on high). Why? Well, in my SR5, when you turn off recic, it automatically defaults to full outside air! As stated above, when you get outside air coming in, under pressure (the fan), you create a slightly higher cabin pressure.

As stated above, most if not all of the dust is at the rear of the vehicle and it is at the rear of the vehicle were most people are finding their dust problems.

At speed, a low pressure vortex is created in the back of any vehicle. Nature uphoars a vacuum and this lower pressure behind (and maybe on the sides also) acts like a mini vacuum, well lower pressure anyways.

So anything with a higher pressure will want to fill the void. Hence, by allowing outside air to come in under pressure of the fan, it helps force air OUT of the vehicle through any cracks, holes, slightly open windows etc. helping to prevent the dusty air from coming in!

If you have the fan off, or you are running under recirc, not enough fresh air is coming in to create that positive pressure in the cabin and dust comes in wherever it can. Keeping in mind, when recirc is off, it defaults to fresh outside air and the fan "forces" that air into the cabin.

So, if dusty, close the rear windows, turn off recirc, turn on fan as high as you can stand it. It may not eliminate all dust coming in, but it will certainly reduce the amount. Be safe.
 
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Don't take it out of context. Sure, there are seals and grommets designed to be air and water tight but not on passenger vehicles in general. If they were then this thread would not exist and you could float across a lake.

‎...hmmm... All righty then? Lol!
 
I don't think fan speed matters all that much. Low setting should produce a flow rate more than sufficient to pressurize.
 
You should remember if you totally eliminate the dust you would also eliminate the air. Dust particles can be so small they go where air goes. You have to have air with oxygen to continue. In a dusty area you are going to get dust with it.
 
I had a serious dust problem with my last 4Runner which was a 2003 Sport. Its one of the reasons I sold it and got a 2011 TE. I do a lot of hunting and drive dusty gravel roads a bit to get into my hunt areas. My 2003 was so bad that whenever I got to my camp all the stuff in back was full of dust, it would come in around the 2 back doors and also the back hatch - its the only thing I hated about that 4Runner.

So far the 2011 is much better, in fact I had it in Wyoming the 1st part of October and drove plenty of dusty roads looking for antelope. I was pleased to see no dust issues so it would appear to be a bigger problem on some and not others??

Anyway, for your issue after driving a dusty road, check around all the rubber seals around the back hatch and back doors and see if you have any dust showing, but thats where its coming in??
 

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