Pelfreybilt Offroad ::: 5th Gen T4R Front Bumper

Finally finished. With having a limited I had to drill extra holes for parking sensors myself. And the sensors work fine. I've seen this question come up in a few posts in another thread or two.

What do you do with the fender liners? Just cut them off?
 
What do you do with the fender liners? Just cut them off?

I bought aftermarket liners from Rock Auto and "pushed/stuffed" them up into the bumper with trimming as needed to have just enough of the liner inside the bumper to prevent it coming out from inside the bumper. Hopefully this makes sense.
 
Thanks for the info guys. Pelfreybilt, I went on the site to check shipping cost. It asked for my zipcode and then gave me an option YRC: $80 and the address to a location shipping company. When I select it I get an error saying "YRC is not a listed shipping option". FYI I'm in Alaska.

Occasionally the website has errors. If you ever have any questions, don't hesitate to email us ([email protected]). We are happy to walk you through costs and options

-Pelfreybilt
Pelfreybilt - High Quality Off-Road & Overland Toyota Components
 
[MENTION=78318]RiDE[/MENTION] has done this but with a different aftermarket bumper. I am not sure if the upper grill piece is a single item ( I think it is) so with that and the two 14+ lights you are good to rock n roll. Might not hurt to reach to to Ride for his thoughts. Also if you want help installing let me know and I would buzz down to Rochester, just installed a southern slimline bumper over the holidays and without a second set of hands it would have been tough.

Just bought one of these bad boys at auction from BAMF. Still haven't heard anything on install instructions and need to figure out which lights and winch to throw in (and how to wire all of that goodness). Let me know if you want to buzz down to Minneapolis to help with an install. I'm getting better, but still kind of suck at this stuff.

:jump:
 
Just bought one of these bad boys at auction from BAMF. Still haven't heard anything on install instructions and need to figure out which lights and winch to throw in (and how to wire all of that goodness). Let me know if you want to buzz down to Minneapolis to help with an install. I'm getting better, but still kind of suck at this stuff.

:jump:

Would love to but I moved back to Michigan a bit over a year ago!

Congrats on picking one up - was always my favorite full replacement
 
Just bought one of these bad boys at auction from BAMF. Still haven't heard anything on install instructions and need to figure out which lights and winch to throw in (and how to wire all of that goodness). Let me know if you want to buzz down to Minneapolis to help with an install. I'm getting better, but still kind of suck at this stuff.

:jump:


Here's the install instructions for the bumper. Their instructions aren't the best, but I hope this helps a bit. I haven't installed mine yet so I can't offer any insight/tips or tricks.

I know the cutout is 30" for the lightbar and I've seen people run Baja Designs S8, 30″ Driving/Combo LED Light Bar. BTW, BD has a discount code for T4R members.
 

Attachments

Here's the install instructions for the bumper. Their instructions aren't the best, but I hope this helps a bit. I haven't installed mine yet so I can't offer any insight/tips or tricks.

I know the cutout is 30" for the lightbar and I've seen people run Baja Designs S8, 30″ Driving/Combo LED Light Bar. BTW, BD has a discount code for T4R members.

You're the man [MENTION=330794]erick619[/MENTION]!! I've been looking at Black Oak light bars (they seem to be real nice...not to mention a few hundred dollars less than the Baja Designs but I need to do a bit more research and figure out if their 30" would even fit. Otherwise, it'll be a BD going in.

I also plan on running a winch. In the instructions it looks like I may need to make some cuts to the bumper. That scares the living daylights out of me and I'll need to do that before powder coating. Does anyone know if I need to cut or drill if I plan to use a Warn 8000-S winch?
 
You're the man [MENTION=330794]erick619[/MENTION]!! I've been looking at Black Oak light bars (they seem to be real nice...not to mention a few hundred dollars less than the Baja Designs but I need to do a bit more research and figure out if their 30" would even fit. Otherwise, it'll be a BD going in.

I also plan on running a winch. In the instructions it looks like I may need to make some cuts to the bumper. That scares the living daylights out of me and I'll need to do that before powder coating. Does anyone know if I need to cut or drill if I plan to use a Warn 8000-S winch?

[MENTION=163548]KNorm92[/MENTION], NP! Doing a quick search on matoolie's 30" Rigid Single Row, it looks like the widest point is 33" and the housing is 31.5"; however what isn't clear is why the measurement from nut to nut is 33" as well? The BD 30" shows 32.46" at the widest and the housing is 30.47". The Black Oak light you are looking at shows the widest is 33" and the housing is 32". I'm pretty sure that the housing measurement is the only one that matters due to the design of the bracket on the bumper - I would take a tape measure and measure the distance from the inside of the tabs. If it's less than 32", you should be good to go. Otherwise, at least you know the BD and Rigid fit =].

As far as the winch goes, here is a thread where people installed several different model Warns. The mounting bolt pattern on the 8000-S you are looking at is 10"x4.5" which is standard. There should be no drilling required.

Make sure you read up on winches and winching. Operating a winch incorrectly can result in serious injury or death. I found this the other day. I'm not trying to scare you from getting a winch - just want to make sure you are armed with knowledge!

Hope this helps!
 
You're the man [MENTION=330794]erick619[/MENTION]!! I've been looking at Black Oak light bars (they seem to be real nice...not to mention a few hundred dollars less than the Baja Designs but I need to do a bit more research and figure out if their 30" would even fit. Otherwise, it'll be a BD going in.

I also plan on running a winch. In the instructions it looks like I may need to make some cuts to the bumper. That scares the living daylights out of me and I'll need to do that before powder coating. Does anyone know if I need to cut or drill if I plan to use a Warn 8000-S winch?

[MENTION=163548]KNorm92[/MENTION] I am running a Warn 8000S in my Pelfreybilt bumper and it fits like a glove. No modifications necessary since it uses a standard bolt pattern.
 
Grateful for all of the information I have received from everyone thus far.

Bumper showed up this morning - aside from minor scratches and dings (which I was expecting after moving from SoCal to NorCal), the thing looks awesome. Hoping that whatever powder coat place I bring it to can blast out the blemishes easily.

Not super happy it's 10 degrees outside right now. Need a major warm up before I can throw this on.
 

Attachments

  • Pelfrey Pic.jpg
    Pelfrey Pic.jpg
    89.9 KB · Views: 769
EDIT:

Just pulled the trigger on a [MENTION=87816]Baja Designs[/MENTION] 30" S8 LED Light Bar & also got their Squadron Sport, LED Wide Cornering fogs in amber. Now time to pick a winch...
 
Last edited:
Out of curiosity...does anyone know if the Smittybily 98495 XRC winch will work without modifications. Trying to size stuff up but have not done this before. Haven't found much info on this.

Thanks!
 
Drove out to BAMF on my lunch and picked up this morning. I thought I got everything until I started reading the install instructions—I'm missing the lower L bracket supports...

:frusty:

Curious if those that got bumpers from BAMF received all the parts? I just emailed Jerry, and I'm sure he'll sort this out.
 

Attachments

  • image (1).jpg
    image (1).jpg
    21.4 KB · Views: 530
Out of curiosity...does anyone know if the Smittybily 98495 XRC winch will work without modifications. Trying to size stuff up but have not done this before. Haven't found much info on this.

Thanks!

What winch did you end up with?

I read in this thread, I think, that someone with a smittybilt had fitment issues due to the solenoid on top. I was looking at the 98510 for next upgrade.
 

Members online

Forum statistics

Threads
278,316
Messages
3,554,120
Members
248,016
Latest member
Advally Service

Trending content

Back
Top