The PIAA 520 series foglight "HID Conversion"

rigtec

New member
Hi loved ones!

Whenever I make a substantial improvement to my truck (2012 limited) I always think of you! This happens because I really love to share it with the people that I care about and know will benefit from it's capabilities! The very last three times that tried to share my very own lighting modifications (which are still working better than expected, I got nailed to a cross, flogged, then tarred and feathered; ...and somebody even talked about my momma! :pimp:

The last OPT7 HID low-beam mod that I performed and offered you, would have only cost you $33 bucks! It worked out so well that I think it's among my best electrical mod so far! I did do another lighting mod today though. Two days ago I noticed that my left PIAA foglight was out. I could see it from the reflection on the car directly in front of me. I was going to just stop at 'AutoZone' on my way home and pick one up, but I started thinkin' about using another OPT7 HID kit. Now my Aftermarket fogs sit on my bull-bar and so are a little different in terms of bulb access and wiring.

I went online, looked up H-3 HID kits and to my surprise I saw one with the H-3 bulbs, and it was only $30 bucks... being the shop-a-holic and opportunist that I am, I couldn't say no! Well they came last night so today I decided to install them; which came with it's own problems! The kit... 'TOP-NOTCH', nothing bad I can say about them; Here's a few pics I took opening the pkg:






The problem came when I began to match up the new parts with the PIAA housing. Once I clipped the new HID bulbs into the bezel, I realized that the new bulbs were longer than the ones that I was removing. Hmmmm! So now I was going to have to make provision for the longer bulb-electrode assembly! Skeptically, I bored a 7/8's (new) hole in the center of the 6 inch steel PIAA housing, plugged the original hole; which was off center nearer to the bottom of the housing and then I did the other one. I had to find a way to re-seal the steel bezel with a box of assorted rubber grommets that I have on hand for stock!

I snapped it all back together, apprehensively hit the switch; afraid that I may have damaged one (or both) of the new bulbs while trying to cut the holes large enough to make them fit through... but voila! It works!!!





...And this is what happens when someone cuts me off, gives me the finger and now I'm behind them!


Now here's where I usually start a photo gallery to show all of the steps from start to finish to make it easy for you to follow along. However: This is where the harassment usually starts! I'll bust my ass to provide you with the very best pictorial essays that I can possibly produce. I do it for you "Dear ones"! There's a lot of work that goes into all the research, the writing, taking pictures at every step of the way, editing, proving the work...etc!

Just ask [MENTION=65614]Antman[/MENTION], [MENTION=81322]barryhiram[/MENTION] or [MENTION=66316]1engineer[/MENTION] just how much labor goes into a well thought out, carefully detailed write-up! And then inevitably, someone wants to tear it and you down before it's even dark enough outside to take the conclusive night shots! So as a result, I won't be doing it that way; particularly with lighting mods! I'll be happy to share a great product that I've installed on my limited, but if I recommend it and it's less that $50-$60 bucks for everything including tax... you either try it or you don't; sorry to have to put it that way (none of this pertains to the majority of you BTW)!

But I'm not here to be anybody's door mat or spittoon. Listen... I loved doing my research for you. But here lately a certain person is actually following me around from one original thread to another, destroying the structure/flow of the writing, criticizing most of the work (any topic will do), and proclaiming to be some superior expert that I should stop my work and bow down to them... 'that'll never happen my friend!' To the rest of you, we're on the very same team so let's make the T4R.org better than ever, okay(?)!

rig

...and the very best to you!
 
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Hi loved ones!

Whenever I make a substantial improvement to my truck (2012 limited) I always think of you! This happens because I really love to share it with the people that I care about and know will benefit from it's capabilities! The very last three times that tried to share my very own lighting modifications (which are still working better than expected, I got nailed to a cross, flogged, then tarred and feathered; ...and somebody even talked about my momma! :pimp:

The last OPT7 HID low-beam mod that I performed and offered you, would have only cost you $33 bucks! It worked out so well that I think it's among my best electrical mod so far! I did do another lighting mod today though. Two days ago I noticed that my left PIAA foglight was out. I could see it from the reflection on the car directly in front of me. I was going to just stop at 'AutoZone' on my way home and pick one up, but I started thinkin' about using another OPT7 HID kit. Now my Aftermarket fogs sit on my bull-bar and so are a little different in terms of bulb access and wiring.

I went online, looked up H-3 HID kits and to my surprise I saw one with the H-3 bulbs, and it was only $30 bucks... being the shop-a-holic and opportunist that I am, I couldn't say no! Well they came last night so today I decided to install them; which came with it's own problems! The kit... 'TOP-NOTCH', nothing bad I can say about them; Here's a few pics I took opening the pkg:






The problem came when I began to match up the new parts with the PIAA housing. Once I clipped the new HID bulbs into the bezel, I realized that the new bulbs were longer than the ones that I was removing. Hmmmm! So now I was going to have to make provision for the longer bulb-electrode assembly! Skeptically, I bored a 7/8's (new) hole in the center of the 6 inch steel PIAA housing, plugged the original hole; which was off center nearer to the bottom of the housing and then I did the other one. I had to find a way to re-seal the steel bezel with a box of assorted rubber grommets that I have on hand for stock!

I snapped it all back together, apprehensively hit the switch; afraid that I may have damaged one (or both) of the new bulbs while trying to cut the holes large enough to make them fit through... but voila! It works!!!





...And this is what happens when someone cuts me off, gives me the finger and now I'm behind them!


Now here's where I usually start a photo gallery to show all of the steps from start to finish to make it easy for you to follow along. However: This is where the harassment usually starts! I'll bust my ass to provide you with the very best pictorial essays that I can possibly produce. I do it for you "Dear ones"! There's a lot of work that goes into all the research, the writing, taking pictures at every step of the way, editing, proving the work...etc!

Just ask [MENTION=65614]Antman[/MENTION], [MENTION=81322]barryhiram[/MENTION] or [MENTION=66316]1engineer[/MENTION] just how much labor goes into a well thought out, carefully detailed write-up! And then inevitably, someone wants to tear it and you down before it's even dark enough outside to take the conclusive night shots! So as a result, I won't be doing it that way; particularly with lighting mods! I'll be happy to share a great product that I've installed on my limited, but if I recommend it and it's less that $50-$60 bucks for everything including tax... you either try it or you don't; sorry to have to put it that way (none of this pertains to the majority of you BTW)!

But I'm not here to be anybody's door mat or spittoon. Listen... I loved doing my research for you. But here lately a certain person is actually following me around from one original thread to another, destroying the structure/flow of the writing, criticizing most of the work (any topic will do), and proclaiming to be some superior expert that I should stop my work and bow down to them... 'that'll never happen my friend!' To the rest of you, we're on the very same team so let's make the T4R.org better than ever, okay(?)!

rig

...and the very best to you!

C'mon Rig- don't let it get you down!

Just this week alone I have received at least 10 PM's asking for help and of those less than half got what they needed and were never to be heard from again. Not even a reply, and some of the responses I researched and spent quite a bit of time on- kinda pisses ya off.

BUT- then you have most people that truly appreciate the help and let you know- that makes you feel great! Don't let the minority dictate your helpfulness! Some people are just "takers"- who cares?
Have fun and keep doing what you are doing- writeups are fun!
 
Interesting mod. I also have old school fog lights, no LED light bar for me. This would be fun to do.
Two questions:
1. How do you end up at $50-60?
2. Link to the site you purchased the set from?
Thanks.
 
Interesting mod. I also have old school fog lights, no LED light bar for me. This would be fun to do.
Two questions:
1. How do you end up at $50-60?
2. Link to the site you purchased the set from?
Thanks.

Hi DEERRUNNER,

I still love that 'Classic' off-road foglight look from back in the day! This kit was only $33 dollars on ebay, not bad! You get a 30 day, no questions asked warranty and the refund promises to be in your account in three days; none of this "21 business day to issue a refund like on amazon!

The reason I suggested me recommending a mod for around $50 bucks was because that won't break the bank and if I tell that it works because it's working superbly on my truck, you can trust that I've tested it... what do you have to lose! Now I don't care who recommends a mod costing hundreds or thousands of dollars... I need a lot more than that to go to the bank and withdraw that kinda grip! To me, that would be impulsive and maybe even wreckless to spend w/o even seeing it for myself, but $30 bucks... I waste more that at the car-wash and on my lunch and snacks in a week!

And here's a link to the sight where purchased: you choose the size# (H-3) and the color: 1000K: OPT7 HID 35W Slim Conversion Kit H1 H3 H4 H7 H10 H11 H13 9003 9005 9006 9007 6K | eBay The device arrives in two days! Thanks for your reply,

Rgds!
 
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I Thank you sooo much [MENTION=65614]Antman[/MENTION], [MENTION=81322]barryhiram[/MENTION], [MENTION=103267]Saker[/MENTION], [MENTION=115963]DEERUNNER[/MENTION], [MENTION=66316]1engineer[/MENTION] and [MENTION=125374]jbjones85[/MENTION] for your comments and conscientious support! Your knowledge, skills, expertise and experience are far more than admirable... so proud to be working along side you!

...And your concern means the world to me! "Thank you so very much" sincerely,

rig
 
Hi loved ones!

Whenever I make a substantial improvement to my truck (2012 limited) I always think of you! This happens because I really love to share it with the people that I care about and know will benefit from it's capabilities! The very last three times that tried to share my very own lighting modifications (which are still working better than expected, I got nailed to a cross, flogged, then tarred and feathered; ...and somebody even talked about my momma!

C'mon Rig- don't let it get you down!

Just this week alone I have received at least 10 PM's asking for help and of those less than half got what they needed and were never to be heard from again. Not even a reply, and some of the responses I researched and spent quite a bit of time on- kinda pisses ya off!

You guys do great stuff, please don't stop, remember you gets tons of views and one or two that are overly critical. I think I speak for the silent majority when I say you both provide extremely useful info and write ups. :hail:
 
You guys do great stuff, please don't stop, remember you gets tons of views and one or two that are overly critical. I think I speak for the silent majority when I say you both provide extremely useful info and write ups. :hail:

Thank you so very much for the time it took to extend your appreciation of your observations Halko! This means a lot to us!

Best to you!
 
Hi loved ones!

Whenever I make a substantial improvement to my truck (2012 limited) I always think of you! This happens because I really love to share it with the people that I care about and know will benefit from it's capabilities! The very last three times that tried to share my very own lighting modifications (which are still working better than expected, I got nailed to a cross, flogged, then tarred and feathered; ...and somebody even talked about my momma! :pimp:

The last OPT7 HID low-beam mod that I performed and offered you, would have only cost you $33 bucks! It worked out so well that I think it's among my best electrical mod so far! I did do another lighting mod today though. Two days ago I noticed that my left PIAA foglight was out. I could see it from the reflection on the car directly in front of me. I was going to just stop at 'AutoZone' on my way home and pick one up, but I started thinkin' about using another OPT7 HID kit. Now my Aftermarket fogs sit on my bull-bar and so are a little different in terms of bulb access and wiring.

I went online, looked up H-3 HID kits and to my surprise I saw one with the H-3 bulbs, and it was only $30 bucks... being the shop-a-holic and opportunist that I am, I couldn't say no! Well they came last night so today I decided to install them; which came with it's own problems! The kit... 'TOP-NOTCH', nothing bad I can say about them; Here's a few pics I took opening the pkg:






The problem came when I began to match up the new parts with the PIAA housing. Once I clipped the new HID bulbs into the bezel, I realized that the new bulbs were longer than the ones that I was removing. Hmmmm! So now I was going to have to make provision for the longer bulb-electrode assembly! Skeptically, I bored a 7/8's (new) hole in the center of the 6 inch steel PIAA housing, plugged the original hole; which was off center nearer to the bottom of the housing and then I did the other one. I had to find a way to re-seal the steel bezel with a box of assorted rubber grommets that I have on hand for stock!

I snapped it all back together, apprehensively hit the switch; afraid that I may have damaged one (or both) of the new bulbs while trying to cut the holes large enough to make them fit through... but voila! It works!!!





...And this is what happens when someone cuts me off, gives me the finger and now I'm behind them!


Now here's where I usually start a photo gallery to show all of the steps from start to finish to make it easy for you to follow along. However: This is where the harassment usually starts! I'll bust my ass to provide you with the very best pictorial essays that I can possibly produce. I do it for you "Dear ones"! There's a lot of work that goes into all the research, the writing, taking pictures at every step of the way, editing, proving the work...etc!

Just ask [MENTION=65614]Antman[/MENTION], [MENTION=81322]barryhiram[/MENTION] or [MENTION=66316]1engineer[/MENTION] just how much labor goes into a well thought out, carefully detailed write-up! And then inevitably, someone wants to tear it and you down before it's even dark enough outside to take the conclusive night shots! So as a result, I won't be doing it that way; particularly with lighting mods! I'll be happy to share a great product that I've installed on my limited, but if I recommend it and it's less that $50-$60 bucks for everything including tax... you either try it or you don't; sorry to have to put it that way (none of this pertains to the majority of you BTW)!

But I'm not here to be anybody's door mat or spittoon. Listen... I loved doing my research for you. But here lately a certain person is actually following me around from one original thread to another, destroying the structure/flow of the writing, criticizing most of the work (any topic will do), and proclaiming to be some superior expert that I should stop my work and bow down to them... 'that'll never happen my friend!' To the rest of you, we're on the very same team so let's make the T4R.org better than ever, okay(?)!

rig

...and the very best to you!

Bro, I for one appreciate all you do! Your detailed write-ups (and ya they take lots of time), wiring knowledge, and your willingness to HELP other members is second to none, please don't stop!

Keep up the great work Greg!

P.S. Finish this damn write-up................I want to see every step :bigok:
 
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Bro, I for one appreciate all you do! Your detailed write-ups (and ya they take lots of time), wiring knowledge, and your willingness to HELP other members is second to none, please don't stop!

Keep up the great work Greg!

P.S. Finish this damn write-up................I want to see every step :bigok:

...Ohhh Barry... "What ever shall I do with you?" :confused: You give an old man reason to 'Keep-on-truckin'!:whoo:

Immensely touched!
 
C'mon Rig- don't let it get you down!

Just this week alone I have received at least 10 PM's asking for help and of those less than half got what they needed and were never to be heard from again. Not even a reply, and some of the responses I researched and spent quite a bit of time on- kinda pisses ya off.

BUT- then you have most people that truly appreciate the help and let you know- that makes you feel great! Don't let the minority dictate your helpfulness! Some people are just "takers"- who cares?
Have fun and keep doing what you are doing- writeups are fun!

Thanks again for the help and advice this week!

Sincerely,
One of the Ten
 
Thanks again for the help and advice this week!

Sincerely,
One of the Ten

Now Jeff ( [MENTION=65614]Antman[/MENTION] ) truly 'IS' a genuine ol' guru>> :hippie:<< who knows his shit and has the goods to prove it; I'm humbled and honored to be on his team!

rigtec (Greg)!
 
Why does everyone keep quoting the entire first post. It isn't that hard to quote only the parts that you are talking about. Seriously. It isn't that hard.

OP, I'm surprised you did not need to drill a new hole in the center of the PIAA 520 bowl. I have the 520s, have done this mod and this was a must.
 
........The problem came when I began to match up the new parts with the PIAA housing. Once I clipped the new HID bulbs into the bezel, I realized that the new bulbs were longer than the ones that I was removing. Hmmmm! So now I was going to have to make provision for the longer bulb-electrode assembly! Skeptically, I bored a 7/8's (new) hole in the center of the 6 inch steel PIAA housing, plugged the original hole; which was off center nearer to the bottom of the housing and then I did the other one.

Why does everyone keep quoting the entire first post. It isn't that hard to quote only the parts that you are talking about. Seriously. It isn't that hard.

OP, I'm surprised you did not need to drill a new hole in the center of the PIAA 520 bowl. I have the 520s, have done this mod and this was a must.

[MENTION=65101]BrianSD_42[/MENTION],

Seems your mind was clouded by your own first 4 sentences and totally missed the part where he described what he had to "bored a 7/8's (new) hole" in his detailed write-up.

just sayin'

BTW, [MENTION=83083]rigtec[/MENTION], nice write-up, as usual.... keep up the great work.

:focus:
 
Okay team,

So as far as lighting goes, here's what I have in my mall crawler. So far I bought a H-11 LED USA kit to be used as the low-beams. The kit was very nice, and the installation went great... BUT... they produced far too much intensity and glare to feel good about. I was getting flashed far too often to be my imagination. So I removed them after only a few days. They were these:





I paid $71 dollars for the kit. Fortunately for me, they work just great in the factory foglight position; plenty of light output, easy installation, took about 5 minutes to make the change!

So now I had to figure out what I wanted to use for my lowbeams... I couldn't go back to the old PIAA Halogen standards after turning night-time into daylight! I must admit I was a little gun-shy now about trying something still a little Riscky. I searched the amazon and ebay sites and I saw an HID kit that I couldn't resist, and the price: $33 bucks! "See below":











I gotta tel ya... I realize that there's no shortage of controversy wrt using HID's in a vehicle that's setup for halogen bulbs. After doing the install, which took every bit of 20 minutes, I was still scared to turn them on because this time I'd have nowhere else to use them like I did the LEDs! I took a deep breath, started the engine and gave the directional stalk a twist. I walked in front of the truck and looked and WOW! These weren't even half the intensity of the 3700 lumin LEDs!

I told my friend to come on outside; he's another contractor that lives in the same building where I live. I said to him: "...What do you think?" Having seen the LEDs just a little while ago, he said WOW! BIG difference! So when night fell I came back out to take another look just in case I was just wishing so hard that they were street friendly, I lied to myself that they were okay. But they are okay. It develops a soft (pale blue Hue 6000K) light, no offensive glare at any angle except when standing directly in front of them about three and a half feet off the ground! They've been in for about a month and not one person has flashed me; not even one! And I love the color of that soft baby blue! They're only slightly brighter than the halogen PIAA's that I had removed. "I'm very happy with these HID lowbeams!" https://www.amazon.com/gp/product/B00WNQGYHC/ref=oh_aui_detailpage_o08_s00?ie=UTF8&psc=1

So now I have OPT7 HID Low-beams, and LED-USA factory foglights https://www.amazon.com/gp/product/B017UWKQU4/ref=oh_aui_detailpage_o07_s00?ie=UTF8&psc=1 and Stock High-beams. Yesterday I modified the aftermarket PIAA fogs to accept the HID H-3 OPT7 kit which seems to be perfect; just have to wait for some overcast ambient lighting or some fog! I'll report back! I also have a eight inch OPT7 LED on the bull-bar; which I can't use on the road unless alone.. it's just too bright. And I'm using the Philips 921 back-up lights which some of you have installed on your own trucks! So that's where I'm at wrt lighting! I'll recommend what I'm using but I won't ruin a good day by giving all the details that I posted before; that's what's started the B/S and the very disrespectful exchanges; I want no part of that at this time; I'm sure you understand!

rig
 
Why does everyone keep quoting the entire first post. It isn't that hard to quote only the parts that you are talking about. Seriously. It isn't that hard.

OP, I'm surprised you did not need to drill a new hole in the center of the PIAA 520 bowl. I have the 520s, have done this mod and this was a must.

Hi Brian,

I did have to drill a 7/8's hole in the bowl; I thought I documented that in an earlier post... My bad!
 
[MENTION=65101]BrianSD_42[/MENTION],

Seems your mind was clouded by your own first 4 sentences and totally missed the part where he described what he had to "bored a 7/8's (new) hole" in his detailed write-up.

just sayin'

BTW, [MENTION=83083]rigtec[/MENTION], nice write-up, as usual.... keep up the great work.

:focus:

Thanks so much for clarifying Mr Saker; you're the best!!
 
Now Jeff ( [MENTION=65614]Antman[/MENTION] ) truly 'IS' a genuine ol' guru>> :hippie:<< who knows his shit and has the goods to prove it; I'm humbled and honored to be on his team!

rigtec (Greg)!

[MENTION=47340]Titanpat57[/MENTION] Just a heads up Pat ... I think Rig is putting moves on your um, 'friend'.

:love:
 

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