wally's 87 4runner upkeep thread

new exhaust manifold studs from yotashop

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off the stand and onto the hoist to install the flywheel and clutch

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whilst running along on the interstate today @ 65, i discovered that the cruise control in my white ‘87 works. until today, it hadn’t worked since i bought the 4runner in october 2018. a nice and unexpected surprise.
 
the 31x10.5x15 cooper discoverers that i bought 7 years ago are about worn out, but i’ve been running them this summer to get a bit more miles out of them. decided to swap on the 32x11.5x15 achilles desert hawks/aurora at02 set. the coopers are mounted on american racing outlaw wheels, and the hawks/at02s are mounted on offset 8 toyota alloys.

the outlaw wheels are wider, which makes for a smaller overall diameter than if mounted on a narrow rim, but this makes a nice comparison of admittedly worn 31x10.5x15 vs new 32x11.5x15 tires.

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how the 32s look on the 4runner

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snapped the front e-brake cable again

last time was in 2014. did it again today. in 2014, i replaced the front e-brake cable with a genuine toyota cable. not impressed with only six years of use. my frigging '75 cj5 still has all of its original e-brake cables (which function). i ordered another genuine toyota cable. hope it lasts longer this time.
 
you should come up to central nh again (i saw your shots from conway etc). i'll take you to some mild, legal wheeling spots where you can give your runner a bit of a workout.

Thanks for the invite! That would be awesome and my son would love it!
 
most excellent! headgasket in red '87 is leaking. however, it is an external leak, instead of an internal leak. either way, time to replace it. ordered a bunch of geniune parts from McGeorge Toyota to the tune of about $117.xx delivered. now to take things apart to remove the leaking HG. yay.
 
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most excellent! headgasket in red '87 is leaking. however, it is an external leak, instead of an internal leak. either way, time to replace it. ordered a bunch of geniune parts from McGeorge Toyota to the tune of about $117.xx delivered. now to take things apart to remove the leaking HG. yay.

Have you started the disassembly yet? Any photos?
 
oh, yeah. i’ve started. and finished. no photos, since i’m terrible about taking them in the middle of projects,

i ended up doing the timing chain, too. the drivers guide had a small piece missing around the upper bolt, so i just replaced everything (i had a complete internal timing kit on hand anyway). new guides, tensioner, cam sprocket, crank sprocket, and gaskets, along with a toyota head gasket and intake gasket.

head gasket looked to be original. not bad, 34 years and a tic under 200k miles (196k).
 
well, now i have some photos. got to do it all over again, as the timing chain broke after about 2 weeks (my fault - i didn't torque the guide bolts, and they were all loose. one backed out and dropped down between the chain and the crank sprocket, which broke the chain). so, replaced the timing set with another OSK set from yotashop, and another head gasket from mcgeorge toyota.

the good news? the whole process went faster, because i had just done it two weeks prior, and thus knew exactly what to remove, and what only needed to be loosened, etc, ie, i didn't remove the fuel damper, because i could set the lower plenum assembly to the side enough to clear the head and intake studs.

i made damn sure to torque all of the guide bolts this time. and, like last time, once everything was reassembled, it started instantly. no leaks, timing was perfect.

cover removed, along with distributor, cam gear, and timing sprocket (and broken chain)
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lower plenum disconnected and set aside enough to clear the head
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exhaust manifold disconnected only at head
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head and timing cover removed
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head bolts
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Did you have corrosion on the heads? I've had a couple 22R, and the first head gasket replacement I also had to weld the water passages because they had corroded to the point they were larger and would evidently grow past the seal area. I now replace my coolant more often.
 
Did you have corrosion on the heads? I've had a couple 22R, and the first head gasket replacement I also had to weld the water passages because they had corroded to the point they were larger and would evidently grow past the seal area. I now replace my coolant more often.

neither the head nor the block had any notable corrosion of the coolant passages.
 
I'm glad to have discovered your thread. i'm a new, 1986 4Runner owner and striving to keep as original and well running as possible.
 
bought a marlin crawler w56b 5-speed back in may 2020 to replace the original in my 2nd '87 4runner. finally got around to installing it yesterday!

the install went very well, and the fact that the 4r came from north carolina didn't hurt, as the bolts etc came loose without breaking stuff. while in there, replaced the rear main seal and used a sleeve (i did use a new seal when i installed the rebuilt engine, but the seal still leaked).

minor grrrr, the marlin crawler transmission was supposed to come with a gasket for the transmission/transfer case interface, but when i unpacked the transmission, no gasket. other than that, it looks excellent, and the test drive confirms - no more "rocks in the transmission", and no longer hit the transfer case lever when shifting into reverse. very happy so far.

pulling the pilot bearing while replacing the rear main seal and adding a sleeve:
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