87 4 Runner Build

what driver seat do you have

I think that was out of a supra. It was installed by the p/o but I didn't like it so I took it out and swapped it for a gray SR5 seat. My seats are just a temp thing until I can fork up some dough for a set of corbeau front and rear seats.
 
Those are sexy seats but I think that the corbeau's will be much cheaper and still look just as good!
 

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So I finally dove into my half door project. As the weather is getting better and better it is really making me want to get them done.

First things first, strip the doors down to a bare shell
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I didn't really take any pictures of the prepping and cutting stage. Just about all of us have seen these half doors so I didn't think it was necessary to take a bajillion pictures of each step.

I decided to use fiberglass on my doors instead of sheet metal. With fiberglass I could easily make the glass conform to the natural contours of the door. However, let me tell you that stretching the fleece material over something this big wasn't all that fun. It was a real pain in the arse and it didn't come out the way I was hoping. So, I did my best at stretching the fleece over the door and started taping it into place. Since it wasn't the best wrap job I applied resin over the fleece without using fiberglass. Tomorrow when it cures I will sand it down smooth and re-apply fleece where I need to. Then I will apply the glass and make it strong.

Here's where I'm at so far:
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More tomorrow.

edit: This is just the first door. I'll start the other door tomorrow and take a couple more detailed pictures.
 
I didn't start the other door today and I probably won't for a few days. I did get the first layer of glass on one door. This is a fun project because I don't get to work with fiberglass very often. I think the last time I worked with it was in 2008 when I did a stereo project on my 350z.

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I also picked this bad boy up for $100! So, not too long after I get to Colorado the runner will go under the knife and get a solid axle! :D
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that is a good score! i sold my solid axle for $475. i started high and was expecting to be around 250-300 after barter. some guy showed up and had cash haha
 
First thing. I will provide free beer for a year if you help me with my doors when you get here.

2nd thing. I'd love to help with that solid axle since I will be doing mine next year.

Can't wait to see it in person.
 
First thing. I will provide free beer for a year if you help me with my doors when you get here.

2nd thing. I'd love to help with that solid axle since I will be doing mine next year.

Can't wait to see it in person.

I will help you with whatever you need help with. Free beer is a plus but it's really only necessary while I'm working on your rig and that is still optional :)

How are your doors coming along?
 
Thanks! Learning how to work with steel and reading a LOT on pirate4x4 has completely opened my eyes to endless possibilities of what can be done on these rigs. I have more fun working/building my runner than I do driving it.

So... The battery box is done and installed. Looks right at home in a rust free fender!

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Looks like you redid your wires too....how'd you go about this ESP the positive side?
 
The only thing I did on the positive side was add the positive lead for the cooling fan. The p/o did the terminal swap to the quick disconnect. It's an easy deal though. Most terminals have some sort of either butterfly nut or clamp type deal for the wires.
 
How are your doors coming along?

Depends on which ones. The ones I ordered will be here next week. The half doors have been sitting. They are cut though. The other doors still don't match the car. LOL! Trying to find a set of red doors I can trade for the gray doors at a salvage yard.
 
Did you order the tube doors from 4xinnovation?

What are you waiting for to glass your half doors that you're building?
 
Today was a good day, a buddy and I went wheeling up at Turkey Bay at Land Between The Lakes. It's an excellent place to go wheeling and it costs $15 for a 3 day pass. Tons of good trails with various difficulties.

It started out awesome! We had good weather, the trails were dry and two capable 4runners! You guys have seen my runner but here's my buddies:
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In the first half hour on the trail there was already damage! I am pretty new to 4wheeling. I never knew how to weld, fabricate, build engines, etc until I bought this 4runner. So I made a bad mistake today and learned a lesson! You would think that this is common sense but sometimes when you're having a good time and thinking about the trails, common sense doesn't always flow as it should. Anyways, I was following a bit too close to my friend and lost traction. I slid right into the back of his 4runner and pretty much destroyed the tailgate on his 4runner and shattered his rear window. I smashed the front of my 4runner pretty good and bent my hood beyond repair. Now I need to replace my buddies tailgate and fix my core support and replace my hood. :( Oh well, all in a day's fun :)

Here is the trail that I lost traction on and slid into my friend.
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The damage:
Imploded tailgate (the victim)
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This is me crying for his poor 4runner :D
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My damage on my 4runner:
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The core support pushed the radiator and fan into the underdrive pulley
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After some work with a pry bar, ratchet strap and a big hammer, this was the end result:
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So, now that we have the damage out of the way we can focus on the wheeling and having more fun :)

Random pics throughout the day:
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Would have been so much cooler with a beer.

Agreed! However, I'm pretty sure that uncle sam frowns upon the whole drinking and driving thing, even if offroading on federal land. :( I said a few choice words when that happened and I would have loved to have a few beers at that time. Seeing as I spend so much time and effort in making this a good looking runner, I was not happy when I did that. But, as expected... it's a trail rig and it's not the last time that this is going to happen. Hopefully I can learn from my mistakes and buy a front bumper!! :D
 

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