Total Chaos Spindle Gussets Installation
Finally got around to finishing up one of my projects. I installed the Total Chaos Spindle Gussets, prepped, primed and painted. Ready to press in the bearings.
Here's a break down...
Purchased from Total Chaos
- Part Number: Part # 59697
- Cost - 37.80 Purchased in May 2016
- Picked up Used Spindles on a low mileage doner from G&R Collision in Portland: $40 each. I picked these up in Dec 2015
- Primer Paint: One can of Acid 8 primer grey: $20.52 Make sure you use self etching primer and rough up the surface (wet/dry sand paper) before applying
- Black Paint: One can of Duplicolor Engine enamel with ceramic: $6.99
- A good friend with extraordinary welding skills willing to show you some tricks of the trade: PRICELESS
While it's not very common to have a spindle break, the photos that [MENTION=65101]BrianSD_42[/MENTION] posted from his trip last summer prompted me to do the modification. And then after my encounter on the WABDR it just further reinforced my decision.
My goal was to get these done before my trip back in August. Unfortunately, I just ran out of time.
I worked with a friend of mine who is by far one of the best welders I know. He does some really great work.
I wanted to have it powder coated, but the turn around time was more than a month and I was quoted a ridiculous price.
Great to have one project finished. (I also re-booted my original axles using the OEM boot kit and took photos this time. I didn't have time to take pics the last time as I was heading out on the WABDR.)
Once welded, it was time to scuff up the spindles and the gussets in preparation for the etching primer
Picture of a beautiful welding job by my buddy. Really clean.
We decided to do a small section on the other side of the gusset.
Here's the gusset and spindle after three coats of U Por #8 self etching primer.
You can see here that I ensured the polished surfaces were protected using regular household interior painters tape.
Another photo of the other side of the spindle and gusset after three coats of primer applied.
The finished product using Duplicolor Engine enamel with ceramic. Powder coating was my original preference but the turn around time and cost was ridiculous. I'm sure this will last.
Another photo of the finished project. Yay! Now it's time to press everything back together. Hope it goes back together easier than it came apart!
