>BUILD THREAD< The4kbeast's 3rd-Gen 2000 T4R SR5 (Highlander Edition) 4x4 Build

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Going with a FX-R kit I got off of SCrunner12. Just got my bench power supply the other day, so about ready to start it. Dirty Sanchez meaning not low key or necessarily classy lol.

The FXR are an awesome kit, but I didn't have the balls to fab everything up myself. So what is your definition of being low-key or classy, lol?. Are you painting them red or something? I still think it's funny that you said my rig looks like a classy broad, lol.

Regarding the right light flickering, I had the same problem. It was pretty annoying, but I ended up scraping some of the paint off my ground point on that side and it went away. You may want to do that if you grounded it to the fender.

I hope it isn't a bad negative ground! I Sanded through the paint and should have adequate grounding. Will take another look tonight... I may take everything apart again and hit my negative ground with a wire brush to make it super shiny metal.

The color of the bulbs will change over time and as they break in. Mine were bluish, but have since settled on a pure white. I have 5000k, but yours will change to the off-white color of 4300k bulbs in time.

I think I remember you saying that before that they would change color overtime, But it just struck me as being weird that they both were different colors. Right now that is the least of my worries though... But I am glad that I anned up for the more expensive Phillips bulbs. Thanks!

That sucks about the shield sticking. Might need to be worked in or unfortunately reopened and adjusted. Hopefully it fixes itself and no glue got on it from the shroud install.

I sat on my driveway last night for 10 minutes activating my highbeams. My neighbors must think I'm nuts. But after all that the left side wasn't freeing up at all. Instead of glue, I used form in Place gasket that was black, So I should be able to see if any glue got anywhere... When I tore everything apart there was nothing anywhere that it shouldn't be. If it is anything possibly the wiring is hanging up the solenoid or Linkage. Are there any kind of warnings about interference caused by the high-voltage lines running to the lightbulb? I know it sounds nuts, But on that side the wiring is so compact that... who knows.

Thanks again for the assistance and info.
 
Your silver reflector bowls and chrome shrouds replicate the factory chrome housings, so at a quick glance it almost looks stock. It looks "classy" because it matches the paint in the runner and looks very low key as far as flashy goes.

I'll be doing a two tone gloss black/ semi gloss paint, so hence the "dirty Sanchez" reference. You have the classy broad, and mines going to be the dirty b!tch lol.
 
Your silver reflector bowls and chrome shrouds replicate the factory chrome housings, so at a quick glance it almost looks stock. It looks "classy" because it matches the paint in the runner and looks very low key as far as flashy goes.

I'll be doing a two tone gloss black/ semi gloss paint, so hence the "dirty Sanchez" reference. You have the classy broad, and mines going to be the dirty b!tch lol.

Not too flashy, that's good feedback. That's what I wanted. The shrouds are painted silver, too.

The black on black will look killer. The retrofit source has a great-looking example of that under the Apollo 2.0 pictures... On a Ford F150. Check it out for inspiration.
 
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Got the headlights dialed in following Daniels methods: Www.DanielSternLighting.com/tech/aim/aim.html

01099455-0203-47F9-BFB5-247D964C07D8-3701-0000055696485D59.jpg~original


Right aim:
4669B562-90D3-4C69-AD1A-015062D347BE-3701-00000556ACAB085B.jpg~original


Left aim:
331F9C46-AE5C-4E10-9E9C-E2E504AFF9CE-3701-00000556A696ACF2.jpg~original


Combined:
F4B5E201-070B-495F-A552-B631E509DDAF-3701-00000556B6EB8D54.jpg~original


High beam:
walking_into_light-2.jpg


F* me... so I forgot!

Also tracked down what was blowing fuses. The circuitboard controlling the angel eye was fried on the passenger side, and yes my soldering was solid with correct wiring.
6CDB1692-16E9-4B34-B252-280E9B88B7A2-3701-00000596226872EC.jpg~original


I contacted TRS To see if they would send me a new inline power processing unit (?) and a new connector for the other side since the wiring fell out of the crimped connector.

Drivers side works though.
76642E37-B12F-40DF-9B23-260DC8D6F30B-3701-00000556DBAEAF52.jpg~original

4EFF0A6B-E6DD-425B-8027-27DA049F5ACA-3701-00000556C5E39324.jpg~original
 
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How did you wire the angel eyes?

I have the same ones but in amber. I was contemplating if I should wire them with the projector ballasts or in parallel with the running lights or using a relay and the running lights. I assume the ballasts can power the Phillips bulbs & halos just fine.
 
How did you wire the angel eyes?

I have the same ones but in amber. I was contemplating if I should wire them with the projector ballasts or in parallel with the running lights or using a relay and the running lights. I assume the ballasts can power the Phillips bulbs & halos just fine.

Disabled the DRLs and powered the eyes off of the side marker "parking" lights. To lower power consumption on the circuit I switched the side lights over to LEDs. The circuit is activated on the light stock by the parking light setting, which would gave me a DRL effect. I haven't considered powering them off the ballasts... although the currency draw would be relatively small. I'll have to read up on it.
 
A simple relay that is triggered by the running lights and powers just the halos off the battery.

That is how I plan to run mine later tonight.
 
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A simple relay that is triggered by the running lights and powers just the halos.

That is how I plan to run mine later tonight.

I wouldn't run them off the ballasts. Run off of the parking lights or do as you said Brian, and run a relay triggered by the DRL's. Make sure your DRL's are NOT hooked up to your ballasts, you must disable the circuit or you will fry your HID's.
 
I wouldn't run them off the ballasts. Run off of the parking lights or do as you said Brian, and run a relay triggered by the DRL's. Make sure your DRL's are NOT hooked up to your ballasts, you must disable the circuit or you will fry your HID's.

I ran my halos off of the running lights and both of the boards powering the halos fried. Is that on me, or do you think it was a defect?

I understand what relays do, but how would you wire it up and what relay would you use? I need to figure out why my halos are pulling so much amperage that the are frying the fuses and boards.

I ran my lights once or twice before disabling the DRLs... Think I hurt anything? I thought it just shortened the life expectancy if you didn't disable the DRL circuit.
 
Go buy a basic relay from your local auto everything store.

They are very simple.

Source Power lead - connect directly to battery
+ Voltage trigger lead - connect this to parking lights, in parallel eg split connection (think of this as amp power on lead if you know about car audio)
Halo power lead (+)
Relay Ground - connect to ground eg chassis

BTW, perhaps you keep blowing fuses because the halos have bad electronics. You already said one of them looked bad. You are describing the symptoms of a simple electrical short.
 
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Go buy a basic relay from your local auto everything store.

They are very simple.

Source Power lead - connect directly to battery
+ Voltage trigger lead - connect this to parking lights, in parallel eg split connection (think of this as amp power on lead if you know about car audio)
Halo power lead (+)
Relay Ground - connect to ground eg chassis

BTW, perhaps you keep blowing fuses because the halos have bad electronics. You already said one of them looked bad. You are describing the symptoms of a simple electrical short.

Thanks for the explanation. Much smarter than leeching power off of the parking light circuit. It does sound like the halos have bad electronics... I heard back from TRS and they want the power supply units for the halos sent back to them for analysis. At least they're standing by what they sell.
 
I ran my halos off of the running lights and both of the boards powering the halos fried. Is that on me, or do you think it was a defect?

IN an earlier post, I recall you said you had the halos tied into the parking lights not the DRL's? I'm a little confused of how you have/had them wired up.

I've ran both CCFL's and LED halos off of the parking lights several times and I've never had an issue. Your still better off with a stand-alone relay and trigger but...

I understand what relays do, but how would you wire it up and what relay would you use? I need to figure out why my halos are pulling so much amperage that the are frying the fuses and boards.

I ran my lights once or twice before disabling the DRLs... Think I hurt anything? I thought it just shortened the life expectancy if you didn't disable the DRL circuit.

You should be ok but I can't make any promises. The problem is that our trucks dont have a separate bulb from the factory for the DRL. The factory wiring sends a reduced amount of current to the factory halogen bulbs. The DRL's therefore are the headlights, operating with reduced power, emitting a dimmed version of the headlight output. Now when you install HID ballasts into this equation your factory DRL circuit is still trying to do the same thing. They are sending a reduced amount of current to your ballasts to try and run the headlights at a reduced output level. The problem here is that the HID's require a large sum of power to fire initially. Once they are "ignited" the power supply needed to run them is less. Think of the ballasts like a capacitor. So now your ballasts are trying to get all the power they can to ignite the bulbs but your DRL circuit is sending them a reduced amount. Bad for the ballasts and it WILL reduce the life expectancy of them. If you only did it a couple times, hopefully it won't affect the ballasts drastically.

Go buy a basic relay from your local auto everything store.

They are very simple.

Source Power lead - connect directly to battery
+ Voltage trigger lead - connect this to parking lights, in parallel eg split connection (think of this as amp power on lead if you know about car audio)
Halo power lead (+)
Relay Ground - connect to ground eg chassis

BTW, perhaps you keep blowing fuses because the halos have bad electronics. You already said one of them looked bad. You are describing the symptoms of a simple electrical short.

This is pretty much like tapping straight into the parking light circuit. Your relay in the above scenario would be triggered by the parking light activation thus turning on your halos. I'd rather just splice into the parking light circuit and save yourself the trouble if your running the LED halos.

Optimal for the OP would be to get a relay as mentioned above:
- connect relay source power to the battery (+)
- ground the relay (-)
- halo power lead (+)
- voltage trigger lead (+): have to do your homework here. Find which wire in your DRL module is the power wire for the headlights. Connect your new relay voltage trigger lead to this wire.

I think that would allow your new relay to trigger when the DRL's would normally turn on. Instead of your headlights now being the DRL, your halos would take over that function. I've yet to dig into the wiring of the factory DRL system but it's something I need to do so I could be incorrect but it makes sense. Although, I'm no electrician either.... haha

GL!
 
agreed. The only reason I recommended the parking lights is because I don't have DLRs on my 97 and at least with a relay to the parking lights I can turn on the halos first then one notch forward is both the halos+parking and the HIDs.
 
IN an earlier post, I recall you said you had the halos tied into the parking lights not the DRL's? I'm a little confused of how you have/had them wired up.

I've ran both CCFL's and LED halos off of the parking lights several times and I've never had an issue. Your still better off with a stand-alone relay and trigger but...

Tapped right into the wiring running past the headlight to the parking lights on each corner of the car. Positive to positive, negative to negative. Disabled the DRLs so I I could control dark and light.

You should be ok but I can't make any promises. The problem is that our trucks dont have a separate bulb from the factory for the DRL. The factory wiring sends a reduced amount of current to the factory halogen bulbs. The DRL's therefore are the headlights, operating with reduced power, emitting a dimmed version of the headlight output. Now when you install HID ballasts into this equation your factory DRL circuit is still trying to do the same thing. They are sending a reduced amount of current to your ballasts to try and run the headlights at a reduced output level. The problem here is that the HID's require a large sum of power to fire initially. Once they are "ignited" the power supply needed to run them is less. Think of the ballasts like a capacitor. So now your ballasts are trying to get all the power they can to ignite the bulbs but your DRL circuit is sending them a reduced amount. Bad for the ballasts and it WILL reduce the life expectancy of them. If you only did it a couple times, hopefully it won't affect the ballasts drastically.

Yup, it probably worked the ballasts hard for a bit. But... aren't the ballasts powered by their own direct circuit from the battery? They just tap the signal output from one of the drivers side OEM light connector to see when the lights are on and when the projectors solenoid needs opened when the high beams are activated. The rest of what your saying holds true though, I think. We just don't know the logic and if when a reduced light output is sensed, if it will have a correlating drop in voltage delivered by the ballast. But we DO know TRS says you MUST disable your DRL.

This is pretty much like tapping straight into the parking light circuit. Your relay in the above scenario would be triggered by the parking light activation thus turning on your halos. I'd rather just splice into the parking light circuit and save yourself the trouble if your running the LED halos.

Optimal for the OP would be to get a relay as mentioned above:
- connect relay source power to the battery (+)
- ground the relay (-)
- halo power lead (+)
- voltage trigger lead (+): have to do your homework here. Find which wire in your DRL module is the power wire for the headlights. Connect your new relay voltage trigger lead to this wire.

I think that would allow your new relay to trigger when the DRL's would normally turn on. Instead of your headlights now being the DRL, your halos would take over that function. I've yet to dig into the wiring of the factory DRL system but it's something I need to do so I could be incorrect but it makes sense. Although, I'm no electrician either.... haha

GL!

May be the famed black/yellow wire under the drivers side footwell is that power wire. Maybe not. Why not just tap into the power circuit powering the stock light harness for a voltage trigger? It's up by where you're working, so it seems to be the best bet.
 
Map light swap... I tried two lights

The first, a single LED with frosted cover, which I don't remember putting in my cart:
C7434FA1-7A66-4A68-8673-498A868EDDCC-19369-000014A37A84E59E.jpg~original


Compared to a standard bulb, left you can see the it is not very bright:
D2BD4F08-F407-4263-B552-BC91EE6F32CF-19369-0000149F57C4D499.jpg~original


And the opposite side of the brightness scale, a 9 LED BA9 base light:
EFB6BA14-F0DA-4514-B5BB-A479A99AC9A5-19369-000014A398EFAE0C.jpg~original


It only JUST fits. One way it didn't clear, 180 degrees rotated, and it JUST went in.
1131018D-64B8-44C4-9A05-1035729AD4A0-19369-000014A3A4505F3C.jpg~original


Just as bright, but a different color... actually, I think it is brighter:
FAC35017-DA0D-40D9-9179-DF9D66805AF7-19369-000014A3882F4857.jpg~original
 
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Yup, it probably worked the ballasts hard for a bit. But... aren't the ballasts powered by their own direct circuit from the battery? They just tap the signal output from one of the drivers side OEM light connector to see when the lights are on and when the projectors solenoid needs opened when the high beams are activated. The rest of what your saying holds true though, I think. We just don't know the logic and if when a reduced light output is sensed, if it will have a correlating drop in voltage delivered by the ballast. But we DO know TRS says you MUST disable your DRL.

Also makes sense seeing as how your using the stand alone harness. Now you've got me thinking.... I'm going to "inquire."

That's strange your method for the halos hasn't been working. I've literally done it dozens of time with no ill affects. Faulty CCFL ballasts? I dunno. Paging TRS.
 
Also makes sense seeing as how your using the stand alone harness. Now you've got me thinking.... I'm going to "inquire."

That's strange your method for the halos hasn't been working. I've literally done it dozens of time with no ill affects. Faulty CCFL ballasts? I dunno. Paging TRS.

It probably is worth checking out. That's why I was wondering if I was doing something wrong... There should be enough capacity on that illumination circuit to run those halos. It would be nice if TRS would notify people to the average requirement to run them. I think they only provide a voltage range. Regardless I'm waiting to hear back from TRS, It sounded like they were going to replace both regulators and give me new wiring connectors.
 
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