Valve Cover Gaskets (or how not to do it)
In an attempt to track down an oil leak I decided to redo a valve cover gasket job someone else did 7 months ago. At the time he did not do the cam plugs, half-moons or PCV so I did those, too. Turns out he also didn't use OEM parts as promised so I got everything from the dealer - even tube seals and bolt washers.
After removing the right valve cover I found a piece of the gasket still attached to the surface. It matched a piece missing from the gasket. I'd like to think this was part of my leak but is it possible that it was torn during removal?
I also replaced the PCV valve and grommet. While cleaning up the cover, I was poking around in the hole with a stick wrapped in a shop towel trying to clean what I could out of that area. I felt a little panicked when I knocked something loose. Turns out it was an old grommet that someone had just left in there. I don't think the guy 7 months ago had the grommet off since he didn't replace the valve so I can't blame
him.
Having gotten the right side buttoned up in just over 2 hours I moved on to the driver side, expecting trouble. I was getting close to losing daylight, too. Turns out it wasn't that bad. Got it put back together, connected a few things and sat back and enjoyed a cigarette.
I walked in to the garage to round up the plenum gaskets and found them right where I'd left them - sitting next to the 2nd valve cover gasket. F#@k!!! I could've sworn I remembered putting that thing in place. It had been 20 minutes since I'd tightened down the bolts. I removed the cover again, faster this time, scraped the surface areas clean and reapplied FIPG in the appropriate places. But I didn't pull the cam plug or half-moons, thinking, hell, I don't know what I was thinking.
By the time I got the bolts tightened back down and the lower plenum bolts torqued, it was too dark to continue so I decided to finish up tomorrow. At least this gives the FIPG 15 hours to fully set. But I'm really second guessing the decision to not clean up the plug and moons. Ugh.
Aside from noticing the gasket before everything was reassembled, the best part of the day was not having that prop rod in my way. Thanks Leon and Spiker Engineering!