I just read a few posts on here and am posting.. sorry lol.
Anyways, I just had a 2015 Tacoma which was totaled 4/15. I purchased it having ONLY experienced late 90s/early 2000 Tacoma's and a couple friends Camry/Corolla's.
I was very disappointed once owning the truck for just HOURS how shitty the build quality was. Even the castle nut on the suspension was CHEAP and rounded off with under 500 miles on the truck? I've never rounded a large fastener in my life, let alone on a brand new truck. The interior was all clipped together, and all those clips broke. No matter how I tried, even the DEALERSHIP broke them when installing after I had to buy them. The cheapest little plastic clip I've ever seen was like $5 each? WTF?
They broke 2 sets and said they would have to order more to try again. I ended up using industrial velcro to hold them on. I now own a 99' 4runner and will be buying a Corolla for a daily/beater rig. I still have a 2014 Corolla in my family, but I'll never buy a new one again. Unless something changes majorly, which from the quick posts I saw won't be happening it seems.
Good lord man, what did you and that dealer do to those panels!? I have a baggy of extra Yellow & Pink retainer clips I keep from panel replacements and so on for when they go missing. But I rarely have an issue with the new clips for panels in terms of them breaking, hell my 4th gen has been apart multiple times from me tinkering around and the panels are nice and snug like new with no rattling. Hell I've been replacing dashpads in 4Runners, Camry's, Solaras, and Avalons since last spring and I have maybe had less than a half dozen of those yellow/white clips break on me, they're usually really flexible/springy and very forgiving if you are pulling the panels off correctly.
Granted I'm not entirely thrilled with how half the damn car is clipped together, it's both a nice feature and a pain for assembly/reassembly (order of operations is critical since stuff clips into everything else). But I rarely have them break on me, I actually have the old metal style retaining clips break panels more than the new stuff. I kind of prefer them to having everything screwed together because as we've found with the C0M recall the plastic retaining studs that screws go into can wear out/break when that plastic ages.
Also do you mean the castle nut for the ball joints? I don't usually round those off unless I'm not using the right tool or angle, were you using a proper sized socket/box end of a wrench?
The Toyota of the 80s/90s 4runner/supra/etc era and the current Toyota with the advent of the 21st century is not the same Toyota.
Quality obviously went down when they shifted a lot of the manufacturing to the US.
Look at the lawsuits against Toyota for the unintended acceleration issue -- which by the way, caused Toyota customers to DIE. Case in point. Yes, it could be a coincidence that the technology wasn't around or prevalent the 90s or whatever, but still -- It's hard to argue that quality is better in the US than in Japan, manufacturing wise.
May the classic and 3rd gens live on before we have to get into crappy 4th and 5th gens.
To be fair, the accelerator pedal fiasco got way blown out of proportion and the largest cause for them was operator error and owner negligence in the form double pedal driving and hitting the wrong pedal (yes a lot of people still drive like that as unbelievable as it is) and too many floor mats and crap rolling around on the floor (I still see this regularly in customer's cars, like a dumptruck decided to just let go in the floor pan...)
Of the small percentage of legitimate UA claims there's the theory that Tin Whiskers were a culprit (very likely since about 2012 was the last year that Areonautics and Automotive could use Lead infused Solder, of which at least 5% will prevent Tin Whiskers), as well as a possibility of an un-optimized coding structure that could lead to a memory bleed issue. Toyota was not and is not the only one with UA related issues, it's a result of the technology and current practices in the industry (i.e. Toyota is probably the least likely out of most manufacturers to have module or coding issues, Chrysler is world reknown for their modules constantly failing and poor programming quality, not to mention BMW and others having similar issues in terms of modules; most mechanics will not question a Chrysler with a bad BCM or ECM, but they'll rethink their diagnosis when looking at a Honda or Toyota ECM needing replacement.) But they were the most publicized out of all them next to Audi's similar fiasco in the late 90's.
~
In any case, quality is very different than it used to be. The plastics and steel are better yes (a customer wanted me to replace the tape deck on their '01 Prius and in the end the center console trim almost disintegrated when removing because the plastic had become so brittle like they usually do in those old Toyotas), but the design principles are different. Most of our grab handles are clipped into the sheet metal (mainly because if they were screwed in then the side curtain airbags would not deploy correctly), much of the vehicle is designed to crumple and break away in collisions vs. older "sturdier" vehicles that were not designed this way. Then there's the plethora of useless crap that everyone clamours for that costs an arm and a leg to fix and has issues (Blind Spot Monitoring, Automatic Rear Hatches, Parking Assist, ect.), much of the problems seem to be electrical. It's not as bad as some other brands thankfully, but some stuff seems far too regular/consistent; i.e. we seem to see door lock actuators failing a lot, which to me is ridiculous. Then you have the Entune head units, thankfully much of the issues tend to be software related and that's something that you can't fault Toyota for too much (trying to keep up with the latest OS for Apple or Android in this particular application is difficult and Toyota is not the only company struggling with it), but there's still a large number of headunits that seem to have internal issues and we're replacing regularly. I have a Tacoma that's supposed to come back to get a new headunit because we can't set the clock on it, I'm not kidding you... you can do everything but set the clock; you go to the clock setting screen and all it will let you do is choose between 12hr & 24hr.
Then you have the decontenting and "cheapening" of vehicles for higher price margins? You realize that my '04 4Runner Sport Edition 4WD with the optional V8 was about $38~39k brand new? You can barely get a SR5 for that price these days. Our Corollas are rattle cans and there's a noticeable "cost cutting" in effect there, particularly the base models (what do you expect for a cheap eco-car?), the Camry's are nice but they genuinely feel like Jumbo-Corollas in terms of quality. The Prius line is far from quiet, customers will comment "wow it's so quiet!" and in my head I'm like, "yeah... listen to that plastic creak and rattle and that Prius Cheap... I mean Prius C not have rear speakers..." The higher end models are thankfully better built, but some stuff is still either poorly engineered, thought out, implemented, or just plain poorly built. You can tell which vehicles were produced in the US and/or Mexico vs. the ones made in Japan. The Corollas, Camrys, and Tacoma are noticeably lacking in build quality (I had a Tacoma a month or two ago come in for squeaking when braking, turns out there was never any lube put on the backing plates of the drum brakes, the guy had barely 5k on the truck.) The Tundras are surprisingly not as "cheap" in feel despite being made in the same plant as the Tacomas, but for the money you spend on even a lightly equipped on it better damn well not be.
Over all Toyota still makes a good product and has a better track record for reliability and quality, not to mention for the most part when there is a serious issue they will usually do the right thing (i.e. dash pads, the oil consumption engines, ect.); though in the last decade or so it's required a bit more coaxing than I think it should (i.e. 4th Gen, FJ, 5th Gen DriveLine Clunk, Dashpads on Camrys & 4th Gen 4Runners, ect.), particularly if you remember the older days where Toyota stepped up and took care of their customers because they released a bad series of sludge motors. They are still a good company, but the in the last decade or so there has been a noticeable influx of "cost cutting" and "economic efficiency" that was not as prevalent in their earlier "Kaizen" years. At least that's my opinion based on years of observations, diagnosing, and working on Toyotas as well as watching how the company has been operating.