COB's 87 4Runner Turbo

Got my steering wheel adapter kit and horn. Still waiting on the 2" spacer.
65D8760A-7258-4622-8C8B-2FC3386FCDD1-10732-000006A605EE7B2F_ by cobblewagen, on Flickr

A peek into the backseat. Two cargo panels waiting for paint. 4 Monroe shocks. SEM paints.
1191C3B1-76AA-40D7-805E-1375CA250271-10732-000006A5F07B4FC6_ by cobblewagen, on Flickr

The first can of red I bought didn't match as well as I'd expected (Portola red, it was too red, Firethorn red would have been a better match). At the same time, I've been having doubts about whether I want to keep the full red interior. Decided to go with black for a change.

SEM Color Coat in Landau Black. I got excited and tried it out on the tailgate trim/lock lever. Impressed!! Dries tough. Handling the pieces less than an hour later had no effect on the quality of the finish. Even fingerprints wipe right off. The finish doesn't fill in the texture of the original panel, plus the panel still appears scratched and gouged. Might sound weird, but the scratches look great! The black contours to the texture of the panel so well that it looks like it has always been a black OEM panel. I'll report back when I get the cargo panels painted and installed.
7E04589C-0155-424F-96B2-4A914DDE697B-10732-000006A60DA12C02_ by cobblewagen, on Flickr
DAC988A9-4F05-4D9F-98BE-9F14AD7D54D2-10732-000006A62740BDC0_ by cobblewagen, on Flickr
 
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0E16AC04-00EC-49FA-9F08-FF22481E129A-11166-000006E16C7AC78D_ by cobblewagen, on Flickr

The old panels were as brittle as it gets. I found that the right side speaker harness was severed and laying in the bedside. There was a left speaker, an old deteriorated 6x9. New items on the list: OEM speaker brackets
B6E85BBC-3C39-4305-BEAE-C689EA902BC8-11166-000006E1C3395630_ by cobblewagen, on Flickr

Installed. The clean paint brings out some of the warping in the plastic, but it's negligible. Gotta order some black clips.
5D002059-C625-41DC-8341-4FA07971E248-11166-000006E1F6DF9FBC_ by cobblewagen, on Flickr
3151BC66-908A-44FA-AAD0-6990D306EF59-11166-000006E1D43CFF5C_ by cobblewagen, on Flickr
CC8EFAD0-B230-446A-A5E8-31E5F729BFA2-11166-000006E1CCEEF1D8_ by cobblewagen, on Flickr
A527464D-D963-4DC1-B542-F7271DDC88E9-11166-000006E1ECC0BCF1_ by cobblewagen, on Flickr
 
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The GRT4000 spacer for the steering wheel came in today. Installed with Grant installation kit 3593 for Toyota and signature series horn. It's exactly what I was aiming for!

Later, I'll paint the column cover black, it's faded and ugly.


4BE5649B-C140-4802-A801-68FE83193263-10732-000006A5E28B50BF_ by cobblewagen, on Flickr
7A97E2C9-2F39-4C47-B2C3-12665264F397-12800-000007BC5B563A00_ by cobblewagen, on Flickr
C5369A78-E63E-4C6F-94C4-BC1DEB504171-12800-000007BC3CFC213D_ by cobblewagen, on Flickr
4F8F882E-9140-43C0-AAD0-CF41EA19CB9B-12800-000007BC56257F62_ by cobblewagen, on Flickr
 
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Brought some pieces with me to work today. I have cleaned these pieces in the past, but they're overly faded.

Started with some Sprayway Crazy Clean.
F7B57A8A-1DEF-4589-8C7B-B57AD73772D5-13244-000007FDC55DA388_ by cobblewagen, on Flickr
2835603B-0410-4AEE-9497-71695C145A3E-13244-000007FE3AB13056_ by cobblewagen, on Flickr
8C2270FD-B6E9-4684-A75D-BD912C085B39-13244-000007FE65B72455_ by cobblewagen, on Flickr
CB5C0936-A393-4BAC-B5D3-A0F623B61FF9-13244-000007FEB0D80AF3_ by cobblewagen, on Flickr
BFEFDDFD-73FD-426B-A801-C451EE2D6184-13244-000007FEE46DB9D8_ by cobblewagen, on Flickr
767C5307-C923-4691-B893-BDE8C59894D7-13244-000007FEF9F5E328_ by cobblewagen, on Flickr

Armrest Before/After
8BAC5339-F3B7-4A81-BFEE-26B6FCBD6C87-13244-000007FE551D3154_ by cobblewagen, on Flickr
42A50F03-8045-4348-8E6A-85339A09BB49-13244-000007FE76389B7B_ by cobblewagen, on Flickr


SEM color coat:
E1FF255A-3F37-4338-9A6B-1FB1DF64813F-13244-000007FF1D2DDEA3_ by cobblewagen, on Flickr
A47DC267-3AE5-4F19-97F7-198DFE45F7C4-13244-000007FF31C142BD_ by cobblewagen, on Flickr
BE0F364B-E6A4-48D8-964E-3589F5EDF821-13244-0000080030669E59_ by cobblewagen, on Flickr
A9564210-945A-482D-895E-57ACB1A658A2-13244-0000080033DE3265_ by cobblewagen, on Flickr
8C54F8EF-9C18-477D-820E-DB24B5224318-13244-000008003D5E1FB3_ by cobblewagen, on Flickr
554ABC79-59E7-4681-999D-E9E43A0FBE1E-13244-00000800436412DD_ by cobblewagen, on Flickr
CE629D4F-245A-4AC7-9C17-0799E6AA219F-13244-0000080082D7B7FC_ by cobblewagen, on Flickr


Pics of these items installed later on after I go home.
 
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Successful junkyard run today. Got a new hood prop support (the little rubber grommet) and the white clip.
A491B6C4-6330-486E-A294-DE71E19F6535-18195-00000ADB2A27ABCB_ by cobblewagen, on Flickr


Swapped out these old faded door light lenses for red ones from a 2nd gen:
68234E64-EE85-4DE6-B4DD-FC1EE12CCD81-18195-00000ADB32629297_ by cobblewagen, on Flickr
6EB11204-8608-46FF-81C0-A14539A8E690-18195-00000ADB3563647D_ by cobblewagen, on Flickr


Took an ECT switch from a 2nd gen. Since the wiring isnt the same, I used the good mechanical parts of the 2nd gen switch and replaced the busted up inner workings of the 1st gen switch. Basically just swapped the white door with the spring on it.
A2EEA687-2DA4-4BD0-AEB6-ED5DB8563C4F-18195-00000ADB376014C7_ by cobblewagen, on Flickr
3560D6C7-EAE8-4645-A420-1A5A32C8D7EB-18205-00000ADC4EE94333_ by cobblewagen, on Flickr



More cleaning

B3AF0B43-6362-4206-9C40-84B0724FFAE5-16009-000009941063A135_ by cobblewagen, on Flickr
7823E518-F91B-4560-BD73-3543D8B7B654-16009-000009942B9054CC_ by cobblewagen, on Flickr

6D2D0D78-B034-425A-B9FE-61DC51A5FA21-16009-000009942939B488_ by cobblewagen, on Flickr

C0D04B5C-1329-4AE5-AAE7-71DFBE0BA03D-16009-000009944858146D_ by cobblewagen, on Flickr


Going to get ordering on the internet as soon as I get the motor here and sorted out.

And last, some photos from the driveway when I was flushing out the heater core.
D994FA60-E05A-493D-A613-588DC1283A6C-16844-00000A0668D37E57_ by cobblewagen, on Flickr
64BFBBD9-0380-4CBB-B568-A8C8D184C5CC-16844-00000A06345B94B4_ by cobblewagen, on Flickr
4FB6F3F9-0A9E-4CB8-A0A5-50D8A3FB959E-16844-00000A062956E617_ by cobblewagen, on Flickr
BB290FE1-0917-478C-AF98-C5D11E9850E8-16844-00000A06266E94E3_ by cobblewagen, on Flickr
40201093-5388-4335-A590-878136CE19C2-16844-00000A063126B37D_ by cobblewagen, on Flickr



The inside door handles are really ugly. I need to get on painting those.

5CB236BA-9164-4B79-9719-DDC5A52A7AC2-16844-00000A05FA89FAE8_ by cobblewagen, on Flickr
15DF77B6-05C3-4E8A-8D35-18DB7CB45309-16844-00000A05F7DDDDFC_ by cobblewagen, on Flickr
 
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Awesome build thread so far!! I really like seeing the progression.

I think the most surprising thing so far is that the guy who vandalized your 4runner coming forward and giving you a car as payment?!?! Someone taking responsibility for their own actions???? that actually happens?!?!
 
Left the truck outside for the last few days. The 3rd gen had a little garage time.

E0732B7C-78B1-4266-8133-CBBC63FE8D58-19586-00000BD197C494B3_ by cobblewagen, on Flickr

RL Carriers came by:
9B63E529-01F7-45F1-99B7-AC9C77F34721-19586-00000BD1C5B1B157_ by cobblewagen, on Flickr
5ABF4A49-BD82-4676-A37D-5D2BBF944A97-19586-00000BD1D9E06096_ by cobblewagen, on Flickr
67966D25-50C9-405F-91E9-AC4FF955569C-19586-00000BD1E8476C0B_ by cobblewagen, on Flickr
EC2B83D9-A0B3-47B4-A75C-B928510F0BE3-19586-00000BD219897DFE_ by cobblewagen, on Flickr
91FFD859-0C24-4897-BAB0-A30AF26C6ABC-19586-00000BD224EAC2F2_ by cobblewagen, on Flickr
05504CA8-2462-41D3-A8C1-2FA36DE406DC-19586-00000BD22A74A275_ by cobblewagen, on Flickr


Say hello to my new friends!

Big thanks for @turboSR5 for the deal on this motor. It was pure luck finding it, I'd have spent twice as much if I chose to build the one I had. I'm still keeping the old engine for the block, matching numbers.

2.4L 22R-TE, never fired up
261 camshaft
ARP head studs
Bored cylinders .020, bored crank .010

Extras:
CT-26 MKIII Supra turbo to replace my CT-20
440cc fuel injectors for later


2605275B-E1F3-45A4-9EF8-16DE24130D88-19586-00000BD266B3097D_ by cobblewagen, on Flickr
66E7D7AB-E8C5-400C-AB26-19897A23294E-19586-00000BD2776739FE_ by cobblewagen, on Flickr
065E63A0-5E38-4405-AE93-3E2EAF2C3232-19586-00000BD2809BB9A4_ by cobblewagen, on Flickr
3FF3DF2E-EB67-439B-BF1C-88B761370917-19586-00000BD2845B0730_ by cobblewagen, on Flickr
6FBADDE9-F3B8-46F7-A803-E0C936814673-19586-00000BD2933D734F_ by cobblewagen, on Flickr
57E0F72E-D883-4C54-8509-D4D560B57368-19586-00000BD2AA05A763_ by cobblewagen, on Flickr
47049382-BEF8-47EF-AFBD-3A11A392ECB3-19586-00000BD2BD2CB13B_ by cobblewagen, on Flickr
3A976D84-E606-457B-A81E-A93E69CE4918-19586-00000BD2D32DB58C_ by cobblewagen, on Flickr
2971A167-9349-4589-874C-CCE4E834E9C4-19586-00000BD30D8B82EF_ by cobblewagen, on Flickr
0B431ED9-F21C-408B-B900-09BE81AAFD12-19586-00000BD333FBDEF4_ by cobblewagen, on Flickr
6563378A-B668-4BE8-B68F-F9FE395FDBC5-19586-00000BD36C88E1BB_ by cobblewagen, on Flickr
BF94F13C-95AB-40FC-8F4C-36B4899810AA-19586-00000BD2628B202D_ by cobblewagen, on Flickr
 
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My friend John has an 85 pickup with a 22r-te. He's pretty knowledgeable about them. Nice to have the shop manual in human form.
7DBB4D7E-8FA7-4F21-9E28-30AC8708FD77-20390-00000C5AEC21B834_ by cobblewagen, on Flickr

I used one of John's extra trucks to take the motor down to his place.
7D01155B-4DA8-4140-8D97-6D720E40AA97-20390-00000C5AF3412105_ by cobblewagen, on Flickr

Took the turbo off and over to the bench. I used a sandstone block to get rid of any high spots on the turbo manifold. These 22R-TE manifolds warp like crazy, this one is actually pretty darn flat. Wonder how the one on the old motor is doing with 265k on it.
58F0A0D8-35D7-4E30-B21B-C0CF832DDAFD-20390-00000C5B0FF2E392_ by cobblewagen, on Flickr
68493686-D6D4-429A-9551-C6B160512FB8-20390-00000C5B12E619FE_ by cobblewagen, on Flickr

Rear main seal is not the best brand, so I've got another one on order. Last thing I want to do is have to change a rear main after 6 months because of a dried up crappy seal.
7FD89A46-7B7C-4BF7-889B-EAD8597543EB-20390-00000C5B01DE5417_ by cobblewagen, on Flickr

Can you guess which one of these I had to use to remove the crank pulley? Sucker was tight!
71672C61-C678-4C5B-AE47-C917A5F513FC-20390-00000C5B32017C8D_ by cobblewagen, on Flickr
A3523088-790A-4243-9B0D-1AA80853E687-20390-00000C5B34AB3498_ by cobblewagen, on Flickr

Another HTC seal. These black ones are notoriously bad.
48DFE9B2-21A0-4C58-B6F1-68FF34E2CA2B-20390-00000C5B374F267B_ by cobblewagen, on Flickr

Oil pump had silicone on it too, when it should only be an O-ring. Some of the silicone made it into the little oil chambers. Some also made it between the gears.
412E4933-B189-48EA-ACF4-D3B312AD5F94-20390-00000C5B06E0C638_ by cobblewagen, on Flickr
F3447ABC-2351-4BD5-83E3-91BC4F65B5B2-20390-00000C5B43B9F308_ by cobblewagen, on Flickr
5E3FEE51-747E-4D87-BD8E-65DFD9D25FBA-20390-00000C5B587D5246_ by cobblewagen, on Flickr

Also performed a leak down test, good on all cylinders :)
00BC1E38-2D66-4AA9-9E3E-7DB5F0233248-20390-00000C5B15D3644F_ by cobblewagen, on Flickr
66C669A1-A3FE-4A04-80CC-A1B9A1074E2E-20390-00000C5B1B7E149E_ by cobblewagen, on Flickr


Took off the valve cover. It's an aftermarket head. The 261 cam is nice, but I have no experience with cams on these motors. It looks like the lift is a bit extreme, but I guess I'm speaking too soon
F262254D-24A8-4FDD-95A8-C509DC9C8273-20390-00000C5B20BA6086_ by cobblewagen, on Flickr
F8060DCB-5FC0-4786-94C4-062F693011F5-20390-00000C5B1E204C09_ by cobblewagen, on Flickr
A9299EE0-0B3C-4779-8E60-61FFD2415D1F-20390-00000C5B2655375B_ by cobblewagen, on Flickr



Right now I'm waiting on a new rear main seal, front crank seal, and oil pump O-ring.
 
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Took off the oil cooler. Sucker needs a 30mm socket. The seal against the block needs replacing.
A76A89FE-4476-4011-908E-0C70B5BFFA89-20390-00000C8DF89932AC_ by cobblewagen, on Flickr
2715730C-0112-4997-BBB1-6B799E1729F8-20390-00000C8DFFA79B0F_ by cobblewagen, on Flickr
ABE989DE-B2D7-4E6E-BE96-286D32B21A56-20390-00000C8E04BFE88A_ by cobblewagen, on Flickr


This motor sat for a while after rebuild. The valve springs had some rust going. Had to use the air compressor to get that out.
3D07C4DE-0447-4FB8-B55C-BD690DE2A293-20390-00000C8E113F7CE1_ by cobblewagen, on Flickr


I performed my first ever valve adjustment. Adjusted the intake valve clearance to .008", exhaust valves set to .011". Adjustment can always be done later if need be, considering the cam.

82565C2D-CDC1-4DAF-9E98-E47B15D9011A-20390-00000C8E1F708D30_ by cobblewagen, on Flickr

942ADE9D-DD8E-4178-AE1B-CD4FCB662B99-20390-00000C8E1B85C86E_ by cobblewagen, on Flickr

F7EAD3F5-53A3-448C-89FD-2B7CBCF389BE-20390-00000C8E24A443FB_ by cobblewagen, on Flickr
 
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There was an oil pan gasket. Ripped that off, oil pan is now installed and sealed with permatex silicone. The seller forgot to send the oil pickup tube and oil pan bolts, so I had to source those. New gasket for the pickup tube and another for the oil drain plug.


DA18280B-0D30-4A3A-9632-CEF69E84D4CA-3448-000001EFE5BF0A0F_z by cobblewagen, on Flickr
CB41973B-6CEB-47C1-BB40-A2FB138D89BD-3448-000001F00CE2F97E_z by cobblewagen, on Flickr
867E5313-47E1-4FD1-A4E7-C0D86322CA65-3448-000001F01355D43C_z by cobblewagen, on Flickr

Water lines, PCV grommet, distributor o-ring. Also got a 22re turbo thermostat.
17113587-A9F0-4B7E-A8C6-F52632FFC282-3448-000001F003B9D56D_z by cobblewagen, on Flickr


It's back at home and will be installed soon. Waiting for some things to arrive in the mail.
 
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About the motor and it's current stage - it's in my garage, ready to be dropped in. The only setback is the oil lines from the CT-26. Those lines are the last thing I want to install inside of an engine bay. Once I can get those on the motor, I'll drop it in.

Also stopped by autozone. Bought two radiator hoses, Duralast Gold cap and rotor kit, STP drop in air filter, PCV valve, and thermostat gasket. JohnsD90 also sent me an OEM battery tie down.

In the meantime, I'm cleaning up other things. The old motor was nastier than I have ever seen a motor get. Anything cooling related is drastically nasty. Too bad I need to use some of it! Can't believe this thing ran!

B366B585-26EB-4565-8DC0-1DCAF1F8E6EF-282-00000013E6D215FE_zp by cobblewagen, on Flickr
 
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Not much progress to post. I cleaned up the thermostat housing and installed it, along with 180 degree thermostat and new seal. Also installed the 3 main water lines and some more vacuum stuff. Replaced the VSV because I broke the nips off the old one :( Also got my cap and rotor ready.


ADFBC5AA-0EE2-4207-B5A5-0B552BB092B5-3444-0000019CEF7C05F3_z by cobblewagen, on Flickr
B368A05F-9C47-435B-BBCC-FFB0157C4783-3444-0000019CFA53DA06_z by cobblewagen, on Flickr


Ordered these items:

- Bic Performance CT26 outlet flange 3/8"
- CT26 inlet and outlet MLS gaskets
- Innovate MTX-L Wideband Kit
- 2ft. black silicone vacuum tube 10mm (PCV, breather)
- DENSO Oxygen sensor, upstream
- LC Engineering weld in O2 sensor flange (2-bolt)
- NGK Spark plug wires 8mm
- spark plug wire boots (black)
- 10 brass nuts 10x1.25mm for turbo manifold
- Oil pan drain plug
- All new belts
- Front sway bar bushings
- Monroe steering damper
- Coolant temp sensor
 
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<iframe src="http://www.youtube.com/embed/kbF-EajO_O8" allowfullscreen="" frameborder="0" height="315" width="560"></iframe>

Did some more cleaning of the engine bay.
86529B55-6280-4F11-AF90-7BEA6DF82E00-1445-000000B2611B0958_z by cobblewagen, on Flickr
1A56469C-EE2D-452E-A7FA-65601E02D7D9-1445-000000B26CCDF04F_z by cobblewagen, on Flickr

Ordered 2 feet of 10mm silicone vacuum line... they sent me 10! Replaced vacuum hoses for brake booster with silicone.
CC81380C-1081-4B36-ADC4-FA030E451AF3-1445-000000B1C02A6550_z by cobblewagen, on Flickr

PCV hose replaced with silicone (Changed it to OEM later)
A30DA5A4-B451-4484-BBAD-A9C8F6E9C8A3-1445-000000B25B9E64FF_z by cobblewagen, on Flickr

18BDFF21-981E-47AF-BC19-3F38B7BF2765-1445-000000B238E2AFCF_z by cobblewagen, on Flickr

Coolant temp sensor
602118CE-3154-4DFF-8BD0-2FB0BF414DD4-1445-000000B25075EBB4_z by cobblewagen, on Flickr


As she sits now.
3AC0C9B9-46D0-467C-B869-355AF01B5B54-1445-000000B28990FC80_z by cobblewagen, on Flickr



Gotta install the coolant hose next to the intake side of the turbo.

Maybe later I'll order some ebay silicone couplers and intake tubing and mock something up.

Oil lines for the CT-26 arrived. Still trying to get the old ones from the old turbo off. I'm going to do my best to see if I can use the CT20 oil line, but I need a closer look with the line off. Ordered a set of gaskets for the turbo lines.

Still waiting for the wideband and CT26 outlet flange. A couple other things still haven't arrived either.
 
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Well done!!! Good thing you didn't sell it. Any plans on doing the whole interior in black or you going to stick with the two tone?
 
SV_Dude said:
Well done!!! Good thing you didn't sell it. Any plans on doing the whole interior in black or you going to stick with the two tone?
Click to expand...
Thanks dude. The interior isn't really my priority, but I do want to do a 2 tone.

The seats are going to be done in black. I put some black floormats in and will put in some black carpet. Gonna get another dash cap and probably paint the rest of the dash black.




I didn't get the oil lines figured out yet, but I think I'm going to look into some Supra forums for upgrades. Would rather go stainless braided than mess with welding the OEM stuff together. Depends on what I can find.

Middle coolant hose, OEM. Found it in the truck when I bought it.
F7FA601A-C062-4BD5-AB0B-A4C6BD3F01F0-701-000000486A1947D8_zp by cobblewagen, on Flickr
55D7FC22-1B33-45B3-A03C-A16217AF1CF4-701-000000486CE8240D_zp by cobblewagen, on Flickr
E2FBDEE1-F493-4357-88AE-C253259B05C4-701-00000048739F0C1C_zp by cobblewagen, on Flickr
63375EA0-899B-4A07-A7D6-628EA01552CE-701-000000487AB2CEC0_zp by cobblewagen, on Flickr
06F78A13-1F04-455E-BFB3-5DD32EC530E3-701-00000048850EF6D5_zp by cobblewagen, on Flickr
7BF25214-B74C-4D95-A0EF-607AFCBF77C5-701-000000488E6BBE62_zp by cobblewagen, on Flickr
A3B1FB41-A8F1-4DF3-821B-E6A31B1D15D1-701-000000489553FB15_zp by cobblewagen, on Flickr
 
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