Today I had some time to work on the truck. Started by figuring out the cooling situation. First, the heater core was bypassed for replacement at a later date. 5/8" hose from back of block to the middle coolant hose. The middle coolant hose was also cut in half to soon accommodate a flexible lower radiator hose (coolflex).
Stock radiator versus free aluminum radiator. Only difference is the coolant line for the turbo.
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cobblewagen, on Flickr
My friend John gave me an aluminum radiator fitting. He has a lathe that was able to trim the threads off the back and drill out the center to a larger size.
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cobblewagen, on Flickr
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cobblewagen, on Flickr
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cobblewagen, on Flickr
I found a welder named Jaime through a radiator shop. I have a feeling I'll be visiting him again soon.
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cobblewagen, on Flickr
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cobblewagen, on Flickr
Stainless lines are done. Turbo coolant lines are done also.
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cobblewagen, on Flickr
Intake pipe had to be modified to work with the CT26. The CT20 turbo had a 2 bolt flange to bolt to the intake pipe, instead of a clamped coupler. I cut off the end flange from the intake pipe and will refinish after fitment is perfected. Installed on CT26 using a silicone elbow coupler (2",
45 degrees)
EDIT: I had to change to a 60 degree coupler, 45 was not enough
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cobblewagen, on Flickr
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cobblewagen, on Flickr
The battery is back in, the truck has power. Engine filled with oil. There isn't much left before starting.
To do list:
Figure out where some plugs go, 3 danglers
2 upper bell housing bolts
drop and clean fuel tank
lower radiator hose
trim turbo inlet boot to fit CT26
install airbox
Mazda transmission cooler (radiator bypass)
And then, after it's running:
TruckPillars gauge pillar pod
install innovate mtx-l
custom downpipe using CT26 outlet flange, LC weld on O2 sensor flange, and Bosch wideband O2 bung.
And then hopefully SMOG (and brakes... and install the tires)
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cobblewagen, on Flickr